The Ortech has two knobs. The large one, the "Cook Control" has settings for: Off, Smoke, 180, 225, 250, 275, 300, 325, 350, 375, and High. One smoker manufacturer says that the "Smoke" setting is about 160°F and "high" is about 525°F, but both can vary due to ambient temperature, humidity, fuel type and quality of the smoker. Another knob, a teensy weensy knob to the right of the LED screen looks more like a push button. Labeled "SMOKE" and called the "Smoke Control Knob", it is meant to turn, not push, and it controls the pellet feed rate with auger on/off sequences indicated by "P settings". The P settings range from P0 to P15.
If you get it that BBQ is more than burning hotdogs on a propane grill, you could likely benefit from The BBQ Beat podcasts. Kevin interviews the best Pitmasters in the country. They share their knowledge, stories, and experiences. There is something to be learned in each podcast. So if you're serious about your bbq, check out these podcasts. They are time well spent.
Ok, so where do I start..... Last September or so, I bought my Traeger at the local Costco during one of the Traeger road shows. I heard wonderful things about them. Did the research, they are pricey, but decided to take the plunge and plop down the $750.00 for a new grill and a couple of bags of pellets. Assembly was way harder than the Traeger rep told me it would be. It took me about 4 hours start to finish to get it assembled. Once assembled, I did all the break in "burning" and we made our first meal, a whole chicken. I have to admit, it truly was yummy! Then over the next couple of months we made 4 or five other meals with it and we we actually very happy with the results. Then came the holidays...... We made one of the Ham recipes from a Traeger cookbook. About half way through the process I looked outside to see my grill totally engulfed in flames. I shut the grill down and fortunately salvages most of the ham for Christmas dinner. The grill itself was about 60% destroyed. I called Treager the next day just to find out what happened. The customer service guy way REALLY nice. He said, "Don't worry. We stand behind our product 100%." Wow was I impressed! He told me he would email me instructions on how to make a claim. He even told me he would send me a new thermometer ( my Christmas present one was destroyed by the fire). He did everything as promised! Now, jump ahead to my actually trying to get my Traeger replaced. Per the email, I called Traeger customer service expecting the same service I received right after Christmas. NOPE! I spoke with Frank (Carson) I believe. He did everything from accuse me of shutting my grill off and turning it back on incorrectly (impossible since I was in the house) to not cleaning my grill. Neither of which were correct. He basically made me feel like my grill was unsafe! His attitude was HORRIBLE! He was rude and condescending. A nightmare to work with! I did not get my grill issues resolved until I spoke with his boss Andrew. Way more than I felt was necessary. Fast forward to today. Finally got my new Traeger running again. Had an issue with the smoker temperature. So I called the toll free Traeger customer service line. Low and behold, who answers my call at Traeger customer service? Frank! He is still nasty and ended the conversation with "Hopefully you do not burn your grill up again!" Nice guy! Dude, being a smart aleck didn't exactly earn you any points. You should be ashamed of your self! Bottom line: Love my Traeger. But customer service person Frank is HORRIBLE to work with! Everyone else there is so nice. Why on earth do they keep someone who is supposed to be helping customers, when he has such a horrible and nasty disposition. I will keep my Traeger but hope I NEVER have to speak with Frank again. One star for him!
In the second year, the grill quit working. The auger turns and the heating rod gets hot but the grill shuts itself off within minutes. I think it is the controller but I've had the same experience as others: emails and phone calls to Traeger's customer service are unanswered. My wife just wants to return it to Costco but I'd rather fix it. Given the lack of response and the poor quality of the electronics, I'm starting to come around to my wife's point of view.
The argument for bark is that it smolders really well, providing more smoke during the cook and therefore more smokey flavor. Think about it: When you put a log on the fire, the bark almost immediately begins to smoke and smolder. And therein lies the second half of the pro-bark argument: when cooking on an offset you use logs with bark, so why should pellets be any different?
Maintenance is an issue. There are moving parts on these grills. Moving parts eventually break. There is an auger with a motor, and a fan with a motor. There are proprietary electronics systems on these babies. Augers clog. Motors burn out. Electronics have bugs or fail. Especially when exposed to rain, snow, hot, and cold. When they fail, will the manufacturer have a replacement part?
Similarly, online retailers like Amazon add to the cost of your products as well. When you order from Amazon the manufacturer has to pay a hefty fee to Amazon, even if the manufacturer of your grill ships it to you directly from their factory. So, while the grill may ship to you directly, Amazon usually takes around 15% of the total price, meaning that the manufacturer has to factor that cost into their margin as well.
I’ve been grilling and smoking for many years and throughout all those years I have burned through many expensive grills. Four years before I purchased the 640 I got on the pellet smoker wagon and started my research. Finally when my daughter was getting married she ask me to cook for the wedding and gave me the perfect excuse to finally get a smoker I wanted. So getting back to the research and after 3 months of comparing I settled on the YS640. I wanted a grill, at my age, to be able to pass down to one of my kids. It was big investment but like I’ve learned in life, you get what you pay for “most” of the time. I have had this grill now, September 2018, will be 4years now. I have no regrets and would do it again. I’ve had some minor corrosion issues and after an email was promptly sent the matching paint to clean it up. I spent the time to do it right and today, a month later, today my grill looks brand new. Honestly nothing like this can be left to take care of itself. Maintenance like anything else is required. But I know this will most likely be my last grill. Thank for a great product and great follow up service. Smoke Shack.....
One final word of caution when it comes to pellet pricing.  If you see a price on pellets that seems too good to be true, there’s probably a reason for it. If the pellets you got an amazing deal on creates twice as much ash, doesn’t burn as well, generates wild temp swings and ends up ruining a $65 brisket were they worth it?  What about if that flame out or temp swing cost you a whole pit full of meat and ruined the family reunion the next day?  We are all for saving money as much as anyone, but perspective is key here.  We are in no way saying that great pellets cannot be had for pennies per pound, but we are definitely saying, that if those pennies saved are not on a proven brand that you can trust then it’s probably not a bet worth taking.
If you have an older smoker and need a lot of physical maintenance like changing the hopper and the digital control, then changing those two parts may not help. These two changes may cost you $200 – $250 and with a rusty hopper, you will continuously lose the smoke you produce. This is not safe for your health, so in this situation, you should definitely opt to get a new pellet smoker grill.
Designed specifically to heat quickly this little outdoor Designed specifically to heat quickly this little outdoor cooker is a powerhouse when it comes to boiling brewing or frying. With its high-pressure burner system this stove is a great addition to anyone’s gear and works perfectly for all types of canning. The small size and portability also makes this ...  More + Product Details Close

Apart from the replacement parts for a pellet smoker, there are also certain accessories that one can use to increase the range of its usefulness as well as improve its performance. A user can attach a griddle attachment to a pellet grill to use it as a flat top griddle, or use a hopper extender to increase the pellet hopper capacity; there is an attachment for every purpose to suit all of your needs. Let’s take a look at the types of accessories commonly found:
Hey Charlie – I’d leave that grate wide open if you want maximum heat. If the grates are only over the burn pot, then you can do sort of a two zone cook (indirect vs direct heat) by putting a thicker steak, chop, or piece of chicken on the ‘non direct’ side to get up to a temp that’s 15 or 20 degrees lower than your target. Then, finish off over the burn pot area. Just one idea.
By far, the two most popular pellet flavors are hickory and apple. Both are classic BBQ woods, and between the two you can cook just about anything. Hickory produces a moderate smoke that’s strong enough to stand up to the bold flavor of beef, but isn’t so strong that it overpowers pork or poultry. Apple, on the other hand, produces a sweet and mild smoke that complements lighter foods like seafood and vegetables, but also has enough backbone to be used with poultry and pork. Although hickory and apple are the most popular flavors, you can also pair other combinations of moderate and mild woods (such as pecan or oak with cherry or peach) to sufficiently cover all your BBQ bases.
Many products have a problem at some time in their life. My Yoder 640 was one of those products. Here is what is different. You all know that sinking feeling when you have a problem....and get ready to call customer service. We sort of steel ourselves to be prepared for the response....or actually, lack thereof. NOT AT YODER. After fully explaining my problems to Joe, he and his company completely exceeded my expectations. My customer service experience was world class - rivaling famed LL Bean, Amica Insurance and other. This is old honor. They better be careful though.....this kind of customer service is going to create raving customers and more business!~
Ordering through All Things BBQ was VERY simple and easy. In fact, my YS640 arrived a few days sooner than expected/quoted. These grills are expensive, but I am a firm believer in "you get what you pay for". There is no doubt the quality of Yoder craftsmanship is exceptional. So far, I have only been able to use my YS640 a coupe of times. However, I'm looking forward to many meals being cooked on it going forward. If you buy one, you will not be disappointed!
Hey Kevin great article. I too am currently looking for a pellet smoker. I’ve narrowed it down between a Yader, Memphis Pro and the Rec Tec. The Green Mountain did not seem very well built. The wheels looked liked the would break on the first roll and the stainless steel door was flimsy and did not have a good seal. I know the Rec Tec has a 6 year warranty. Do you know how long the warranties are on the other two?
Using accurate digital thermometers to monitor cooking and internal meat temperatures is essential to being all that you can be in the backyard. Unlike the caveman-era heat estimators built into the lids of most grills and smokers, modern pellet smoker LED displays will give you the real story of what's happening in your smoker. Of course, if your smoker doesn't come with a dual-display system that monitors both cooking and meat temps, you'll still need an accurate digital meat thermometer.

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Any retail store that you visit, regardless of the product you are intending to purchase, has a supply chain that these products go through before reaching their final destination. There are certain costs associated with getting the product from the manufacturer to you that get tacked onto the price tag of the product. These additional costs can include aspects such as transport fees, warehouse handling, packaging, and display. Therefore, the price tag you see when the product reaches you isn’t just covering a small margin on top of the absolute base price of the product. It has been marked up to cover the additional costs listed above in order to reach you.

For example, many grills use and charge for collaborating with a software application on it. I, personally, think this is an absolutely silly feature to include on a pellet grill. Yes, it does start on and off from your phone and change temperatures while you are at Switzerland enjoying Swiss cheese on a lake, but really, is it even logical? I mean, pellet grills have already made the cooking experience as easy as a dream, the least you can do is set the temperature by the click of a button on the appliance yourself! You can’t possibly be that lazy!

Z Grills is a lesser known manufacturer and a great low-cost alternative to the more expensive Traeger grills. Their pellet grill is a sturdy, heavyweight model with a roomy 500 square inches of cooking space and an electronic feeding system for fuel pellets. An additional warming rack provides additional space for cooking at lower temperatures. Furthermore, Z Grills also ensures their product with a generous 3 years warranty.
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It doesn't matter if you're talking about pellet grills, pop songs, or pizza, everyone always wants to know which is the best. While that might seem like a fairly straight forward question, there is no simple one-word answer. Is the best pellet grill the most popular one made by the best-known brand? Is it the most expensive one with the most advanced features and high-end bells and whistles? Is it the one that offers the best combination of price and performance? Really, the answer depends on you, your means, and your needs. Or, put another way, maybe the question shouldn't be what's the best pellet grill? but what's the best pellet grill for you?
Words like Grilling, Barbecuing and Smoking are often used interchangeably by us. However, when looking at them from a grill master’s point of view, there are some subtle methodological differences among these three: One is done with the lid up, BBQ is done in a closed circulation with the lid down, and smoking is a slow cooking process in a closed circulation.
The SG and ZG are not exactly the same though. Just from the pictures I can see that the bases are different. The SG has L-shaped legs and a bottom shelf while the ZG has square legs that are larger than the DLX legs but no bottom shelf. There were also different specs for many features. I took a picture of the ZG spec sheet at the store and compared it to the SG specs on the website and there are slight differences in capacities. For example ZG 3778 cubic inch - SG 4859, grilling area ZG 776- SG 811, hopper volume ZG 18 lbs - SG 22, ...

When the grill was delivered on or about Nov 23, it was damaged.  The Grill Barrell had a dent in it, caused by a hole punched in the box during UPS delivery.  We didn't immediately put the grill together, so a couple of days went by, and then we began the assembly.  I called Traeger Customer Service and they told me to disassemble the grill, put it back in the same box and packing and return it to them.  I tried on about five telephone calls and emails to explain that we did not have the box, the packing or the UPS return postage.  Traeger then sends UPS to my brothers house 3 times to pick up a grill that they would not send packaging for, nor would they send any packing materials.  They wanted my brother to tear the grill down, electronics and all and return the dented  grill body, but they'll only send a good body when they get the damaged body.  So meanwhile, we have a grill minus a body waiting on Traeger to send us a new one.
Joe Traeger first introduced the concept of Pellet Grill in 1980’s. Pellet grills are a rage amongst backyard grillers because they can grill, roast and smoke all in one. Since it uses indirect electric heat, there are no chances for it to burn into flames, unlike a gas grill. It is the perfect cooking appliance for a novice chef, looking to experiment with different dishes. Which is actually one of the primary reason for its unbelievable popularity.

We at Grills Forever have used many kinds of pellet smokers in the past 4 years and come up with different strategies to find the best functioning pellet smoker. All of our reviews are so detailed because they come from the first-hand experience. After 72 hours of researching and testing numerous products, our team of outdoor cooking enthusiasts has decided to crown the PG24 by Camp Chef Pellet Smoker as the best. It emerged as the perfect choice for rookies and experts, always delivering that rich BBQ flavor and fragrance.


Despite often being called “pellet grills,” they still cook via indirect heat, as opposed to flame, and are better seen as a smoker. They’re excellent for smoking briskets, chicken and turkey, salmon and other fish, but maybe not for steaks, as you won’t be able to get the same crispy, browned sear they call for, and that you can get with an open-flame grill.
My wife and I purchased this over the weekend. Been wanting this grill for a while. $349.99 includes cookbook, 3 years warranty +costco visa warranty. They also had the lil tex and the other bigger grills at reasonable prices. Links are for the locations for their "roadshow" in order to capture the prices. Technically doesn't come with the cover but I convinced the rep to throw one in.

All this said, I believe the girls you are looking at already will both provide you with long lasting grilling and smoking satisfaction. Honestly, when you get to a point where are your in the price range that you are in, it’s really hard to choose a bad option with pellet grills. The biggest Advantage you have over the ones you’re looking at and the Yoder models is that they are heavy built giving you excellent heat retention over your Cooks.
Grilla Grills are not only great with their puns, but also great with their products. Since we compiled a list of top 10, getting rid of this product from our review was a very difficult choice. Silverbac Pellet Grill, along with several others from our honorable mentions list, has been tied with our advanced pick. Therefore, we were forced to place this on our honorable mentions list. With its traditional barrel-shaped design and astounding colors, they’d look nice in your backyard should they be your top choice.
I’ve had the chance to use one the the Traeger Grills Pro Series grills now for some time, and I find it to be a great pellet grill. They really beefed up the chassis of this model, with a stronger, wider-stance sawhorse base, larger wheels, a nice strong side lift bar, and an upgraded Digital Pro Controller with Advanced Grilling Logic that keeps temps steady, but allows for a temp swing of about 15 degrees. I mention the temp swing here as a positive, rather than a negative. By allowing a tiny bit of temperature fluctuation, I find the grill actually puts out a bit more smoke throughout the cook as pellets are fed in to regulate temps.
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