Smoking v. Grilling more about the temp you’re cooking at than how it’s heated. Smoking happens below 300F most of the time. The Sawtooth Pellet Grill can get to 550F-600F at the top end so it’s more of a grill at that point that smokes. I’ve grilled burgers and fajitas and other stuff like you would a gas grill. Works great and it’s made in the US!
If you have an older smoker and need a lot of physical maintenance like changing the hopper and the digital control, then changing those two parts may not help. These two changes may cost you $200 – $250 and with a rusty hopper, you will continuously lose the smoke you produce. This is not safe for your health, so in this situation, you should definitely opt to get a new pellet smoker grill.
First impression was this thing isn't built like a mass produced unit, it's more like something you would expect from a master fabricator. The assembly instructions were incredibly detailed, and the way it was packaged made it really easy. It takes a little time to get temp steady for low smoking, but once it's there it seems to be pretty steady. So far absolutely impressed with everything about this cooker, and made in the USA!!!
Cleaning and Maintenance: Any individual who’s taken a stab at cleaning a pellet grill before sees exactly that it is so hard to get all the ash out after use. This unit gives you a less demanding access to the burn pot. It also includes a trap door which permits you to clean the unit without digging through the ashes and oil. Cleaning the unit is by and large significantly less demanding when compared with the normal charcoal grills.
-Warranty-(Forgive my soapbox here, folks.) I'd give it 5 stars if Camp Chef would give it a real warranty. One year is pathetic and WAY below the industry standard. Camp Chef, I know you are reading this because you guys are too excited about your great new product to not pay attention to feedback like this. Nut up and stand behind your awesome product. Why would anybody buy a product from an industry newcomer with no track record when you yourself are only willing to stand behind it for 1 lousy year?... Especially when the "industry leader" will guarantee their product for 3 years?!?! You are communicating that you have 1/3rd the amount of trust in your product that Traeger does. That's terrible! You should exceed what they are offering just to make the point in the industry! At a minimum, you should at least match their warranty just so it doesn't become a stumbling block to potential customers. Look, you basically took the lil tex and said "ok boys, so how can we make this better?!?" You did that! You totally knocked it out the park! Why cheap out with the warranty?!? As a customer, it makes me nervous that you know something I don't.
On Tabletop Models: I didn’t include them here because though extensive, this post is more of an overview of a few select makers of Pellet Smokers I think do a fine job with both manufacturing and product support. The one exception is that I did include a link to where you can find the Rec-Tec mini. That’s Rec-Tec’s answer to the smaller, tabletop or tailgating models.
PG24 by Camp Chef Pellet Grill also brings along a digital controller which you could use to set your desired temperature and at one point the heat in the chamber will be automatically adjusted. It allows meat to be smoked for hours at a temperature of 150 degrees F. You could increase temperature to 500 degrees F for searing and grilling. With convection, the cold and hot areas of the grill can be replaced with even heat.
Although these are marketed as grills, they do much more, including baking or roasting. Because they heat by convection, you might not get the grill marks that a gas or charcoal grill will give you, but you also won’t have the flame-up problems. While many pellet grills offer high cooking temperatures, the maximum depends on ambient temperature and wind. Many users wrap their grills in special insulating covers to help maintain heat, reduce fuel use, and reach the higher temperatures they desire.