Big Horn’s largest available grill, the XL 1093 comes with a large cooking area of 1093 sq inches. With it’s low price tag of around $300 and a high cooking area, this product could have been a great choice for pellet smokers. However, we’d rather not suggest something that’s susceptible to rust and weather conditions to be kept outdoors at all times.
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The Pit Boss Company manufactures an extra-large pellet grill with 700 square inches of cooking surface. It closest competitor in pellet smoker largeness is the 7-year veteran known as Rec-Tec. It has probably one of the largest cooking surfaces (or the largest at that) in the pellet grill and smoker industry. It approaches grilling with the idea that sometimes bigger really is better, at least in terms of cooking more meats at the same time.
We purchased our wood pellet grill (Model TFB57CLB) from Costco in August 2017. It came with one bag of the gourmet blend pellets. We used the Traeger cookbook to try a few different recipes in the fall. Most of these involve a period of smoking followed by a period of grilling. The grill seemed to work fine at first. We used it a couple of times on warmer days in the winter and it had some trouble getting up to the desired heat level. We started using it regularly again in April 2018. I was careful to clean it and check the pellets etc. The smoking feature seemed to work alright, but when I would turn the heat up for grilling, the grill would usually struggle to get much over 225. I would resort to turning it up to 375 or more just to get it to 225 and then often it would sink back down to 180 or 160. I went to the troubleshooting guide on the manufacturer's website and checked all the components, which seemed to be working fine.
To cook food using a pellet grill, put the pellets into a hopper. When you turn it on, the igniting rod will burn pellets in the fire. The motor-driven auger will then supply the fire pot with pellets from the hopper. The ratio that auger delivers pellets to fire pot depends on the settings you control. If you set it at a high temperature for a longer period of time, the auger will keep on feeding the fire pot with pellets. However, if you are slow-cooking and set a low-temperature one, the feeding and delivery of pellets will also slow down.

To your question regarding Traeger, I’ve not reviewed their grills of yet. I do know that Traeger as a company is taking steps to up their game some, as quality/reliability of their pellet grills has diminished over the last few years. The new CEO – Jeremy Andrus – they hired comes from the Skull Candy company and brought that headphone company from annual sales from less than $1 million to nearly $300 million. I know also that a few big hitters in the BBQ world are being contacted by Traeger to bring the brand back to its former prominence. You can read more about that here from the site of one of the company’s that now has an ownership interest in Traeger: http://www.trilantic.com/News_Story.aspx?StoryType=1&ID=56.
Many people misunderstand a pellet grill of consuming a large amount of power for its working. But it is not even remotely true. While it is true that a pellet grill will use up a good amount for power initially, but it only uses that to come to temperature and form. Once it is ready and in form, it power consumption drops so dramatically that some pellet grills use almost as little power as a light bulb; an ideal choice for keeping power costs to a minimum.
One huge advantage with pellet smokers is that because of how they work, they’re all generally of a higher standard than a lot of other types of smoker. But just because you’re less likely to grab a bad model doesn’t mean that you don’t want the best, right? There’s still things to think about that make sure you get the absolute best fit for you and your family.
Pellets are available from a number of sources because they are popular for use in home heaters, so if you are worried that you will be buying a gizmo that might be worthless someday if the pellet supply runs out, it is unlikely. As more and more pellet grills appear, and word of their excellence spreads, sources for pellets will become numerous. I've even heard of a few Home Depot's carrying them. The bad news is that I have tried several brands and I always return to BBQr's Delight. They seem to have the least sawdust, so they are less likely to clog the auger, and they have a higher percentage of the flavor wood on the label.
Pellet grills come in many different sizes that accommodate food as per those sizes. However, even the smaller kinds are able to cook up a meal for a large family of 4 to 5 at a time! The larger ones are obviously able to accommodate large portions of meat and other food in it. In fact, some large pellet grills are used to cook up a whole baby lamb or large fishes at a time! This is one appliance that has been proven ideal for feeding a lot of heads at a time without the stress and the hard work of course, making it great for small to medium parties and get-together.
However, it does not mean that you stop grilling with wood pellets. You can minimize this risk by avoiding flare-ups and over-charring the meat. If the meat over-burns then it does not only spoil the taste but is a risk to your health. Moreover, the flavored wood pellet smoke is also a risk, even though it can enhance the taste of the food. This is because it contains carcinogenic elements that are unhealthy for you. One such element is the polyaromatic hydrocarbons or PAHs. Besides, you can find this element is most processed food products but its concentration is high in wood smoke.

Product is decent but customer service really didn't help me out when they sent me a wrong accessory part that was ordered by their customer service department. Explained that the representative misunderstood my request for an inside shelf but I was sent outer shelf which I have already . Tried to be fair and asked them to pay for the return shipping so I could return it back. They said we will gladly return your $ . Well till this day after numerous calls and false promises for the credit return .. there still is no refund. They seem to care but actually they did nothing. It's been 3 months of calling. Sorry to say we are Done with this company. If they can't settle a small concern and have A + service then don't bother! Good thing they are not the only smoker on the market. Shop around folks.


Cleaning and Maintenance: Any individual who’s taken a stab at cleaning a pellet grill before sees exactly that it is so hard to get all the ash out after use. This unit gives you a less demanding access to the burn pot. It also includes a trap door which permits you to clean the unit without digging through the ashes and oil. Cleaning the unit is by and large significantly less demanding when compared with the normal charcoal grills.
The Memphis Elite is the largest cooker in Memphis Wood Fire Grills' impressive line of luxury pellet smokers. They're extremely well designed and well built. The top-grade 304 stainless steel is thick and extraordinarily well machined. Fit and finish are impeccable. Meathead proclaims Memphis smokers to be "some of the best cookers [he's] ever had the pleasure to use." At $4,999, the Elite is clearly not in everyone's budget, but this beast is impressive enough for us to include in our 2016 Top 10 Luxury Grills and Smokers list, where prices go up to $50,000.
The online research, the model comparisons, the pricing—choosing the right pellet grill can be challenging, so much so that, by the time you settle on a grill, choosing smoker pellets often becomes an afterthought. While some people simply default to the wood pellets sold by their pellet grill manufacturer, too many others settle for the cheapest pellets available. Because, really, how much difference can the pellets make? A lot, actually.
First impression was this thing isn't built like a mass produced unit, it's more like something you would expect from a master fabricator. The assembly instructions were incredibly detailed, and the way it was packaged made it really easy. It takes a little time to get temp steady for low smoking, but once it's there it seems to be pretty steady. So far absolutely impressed with everything about this cooker, and made in the USA!!!
Extremely high build quality. It's heavy. Solid. Nothing flexes or bends. The temp displayed is very accurate when referenced with a thermometer. My only complaint is that the 2-piece diffuser should either be standard equipment, or an optional upgrade at order time (in exchange with the stock diffuser). The 2-piece diffuser is a MUST HAVE accessory. Cleaning the firepot is a messy pain the A** without the 2-piece diffuser. I didn't think I would need it, But I ended up ordering it about 6 weeks after receiving my YS640. I also highly recommend the direct grilling grates. I was able to get rid of my gas BBQ because the direct grilling feature works so well on the YS640.

Complete with a variety of spectacular features, the Z Grills Wood Pellet Grill and Smoker redefines the whole concept of smoking. At a reasonable price, this smoker gives you more than what you paid for. It offers top technology-rich features that ensure consistent smoking for that great smoky flavor. Plus, many customers – including ourselves – have attested to its durability. This smoker will serve you without failure for a very long time.
Apart from the replacement parts for a pellet smoker, there are also certain accessories that one can use to increase the range of its usefulness as well as improve its performance. A user can attach a griddle attachment to a pellet grill to use it as a flat top griddle, or use a hopper extender to increase the pellet hopper capacity; there is an attachment for every purpose to suit all of your needs. Let’s take a look at the types of accessories commonly found:
I've had my ys640 for almost a year now. I absolutely love it! I debated for a long time before my purchase. I'm an old school charcoal guy at heart. I used to have a gas grill and a coal pit. I got tired of replacing gas grills every few years and having two grills is cumbersome. I considered an egg but the pellet grill is so convenient. I'm impressed by the build quality of the ys640. It's so heavy. It won't be rusting through any time soon. No regrets. My treager owning buddy is buying a yoder as soon as his treager quits because he has grill envy
As both a fuel source and flavor enhancer, wood pellets can affect everything from how well your pellet grill performs to how good the food tastes. And while one might assume that because all wood pellets look alike that they’re all the same, which pellets you use can make a big difference. These 6 tips will help you choose quality smoker pellets that will keep your pellet grill performing its best and producing great wood-fire flavor.
The entire system was designed in order to make smoking fun and easy. Cleanup is easy, getting everything going is easy, and food turns out great every time. The main cooking area 292 in.², which means you can cook a lot at one time. Since it uses convection technology, the smoky hot air can circulate around the food in order to cook everything evenly.

We have reviewed the best pellet smokers on the market today after doing our extensive comparative research. However, there were some hidden gems that could not make it to our top 10 product list because of one reason or another e.g. due to their high prices, unavailabilities in some regions, and other factors. Also, some just failed to get in our top 10 list only because it was a top 10 list and not a top 20 list. Regardless of the reasons, here are a few honorable mentions that failed to make it to this top 10 best pellet smoker review, but are still worthy in their own rights:

Because most Traeger grills make use of an Ortech digital temperature controller that’s precise within about 15 degrees of your setting, they may not be precise enough for the type of cooking you want to perform. If so, some pellet grill manufacturers, such as MAK, Yader, and Memphis, can give you temperature control within about 5 degrees of the setting. These types of grills use multiple temperature probes inside the cooking area to guarantee the temperature remains consistent. And some of these high-end brands can reach a higher cooking temperature (such as 600 or 700 degrees Fahrenheit) versus the Traeger family of grills (usually around 450 or 500 degrees). Additionally, MAK, Memphis, and Yader grills are made in the United States, while some parts of Traeger grills are made in China.
If you’re looking for a cheaper charcoal smoking experience, go for a charcoal or a bullet smoker. If you’re looking for everyday cooking, you’d be better off with a griddle or a gas smoker. But if you really want to get the best of all of them, dedicate your life to grilling of all sorts and if you are not afraid to spend a little more, then pellet smokers are definitely for you.
Hey Jimmy, thanks for commenting here about your experience. I’m sorry to hear your experience was less than optimal. I have only cooked on the Traeger pro models. I do know that it is good practice to vacuum out the burn pot after cooks of a few hours or more. Not sure this was where your problems were initiated. Did you contact Traeger support? If so, what was their response?
I purchased a Traeger Elite Grill from the website. I use the grill one time and it worked fine. A couple of weeks later we fired up the grill to cook some steaks. Approximately 10 minutes into cooking the auger stopped working. We had to finish our meal cooking it on the stove. I looked at the troubleshooting guide and the steps needed to be taken. To determine what was wrong you basically needed to dismantle the electric box and auger housing. I am not an electrician Nor a mechanic and feel this is excessive for a consumer to have to do.
We all know about Davy Crockett and Daniel Boone, but Traeger is the true pioneer of pellet smoking. This company introduced the first pellet smokers, and it remains the best-known brand, although competition is growing. There's nothing fancy here. Instead of a touch-pad controller, Traeger employs an older-style digital dial controller. No WiFi or meat probes; just no-frills schmokin' from the industry leader.

Dealers are happily selling these while Traeger is aware per 1-800 call that they need to replace thousands of drip pans/heat exchangers on units that have been shipped because the ones in the units shipped allow heat to fluctuate widely. Traeger recommended NOT USING THIS BRAND NEW GRILL until I receive the replacement part which they will not receive until the last part of August and they will not commit to expedited shipping when they finally ship.
Cooking Area – Search for one with a substantial cooking region. Keep in mind that pellet barbecues arrive in an extensive variety of sizes. In this manner, pick a unit that can meet your size necessities in light of its cooking territory. You don’t need to purchase an additional extensive unit in case you’re utilizing the grill for your home. Check for the physical measurements of the item and figure out which one can fit your space and stay aware of your cooking style and lifestyle.
Another avenue that many pellet grill owners use is participating in a bulk buy of their favorite brand.  Many times by ordering as little as a thousand pounds of pellets and having them shipped via pallet can save enough per pound to be worth the effort.  Also, check the websites of the pellet brands listed above, many have local distributors that maybe with an hour drive of your location.  If you are new to the pellet world, the thought of ordering a thousand pounds of pellets may sound excessive or intimidating.  Many felt this way at first, but if you are in a location where it is hard to get pellets, the mantra of keeping at least a hundred pounds of pellets (five 20 pound bags) on hand at all times starts to make sense quickly.
The computer controlled system maintains the smoker temperature with a high degree of precision so you don’t have to deal with fluctuations. With the optional (definitely a must) temperature probe you can put your meat in the smoker, set the desired target temperature and the FEC will take it from there. Once the target temperature is reached the smoker temperature will drop into a holding position until you are ready to remove your barbecue.
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