The best thing about pellet smokers is that unless you’re buying the absolute cheapest models, there are no bad choices. In this list for under $500, you’ll find pellet smokers and grills perfectly suited for dropping a few burgers at home use like the Traeger Junior Elite, for throwing in the back of the van and using anywhere like the Green Mountain Davey Crockett, or for cooking whole turkeys when you have ten people round on Thanksgiving, like the Camp Chef Smokepro.


As the last criteria that we took into consideration, we have shared this a couple of times but we really wanted to focus on variety. We not only wanted to share some of the best tops of the line brands in the industry but we also wanted to share brands that may be unknown but offer excellent craftsmanship and material design. For instance, some of the grills we have shared are perfectly designed for everyday use, while some are designed for large events and parties.
Pellets are made from different woods, each of which imparts a distinctive flavor to the meat. Hickory, oak, maple, alder, apple, cherry, hazelnut, peach, and mesquite are among the flavors available. For more about pellets, read my article, The Science of Wood. There is a pretty good forum for people who have pellet cookers at PelletSmoking.com and of course our Pitmaster Club has a lively discussion on them with many active users.

To start using the grill, pour wood pellets into a hopper (pellets are usually are made from compressed sawdust). Press the start button to ignite the pellets, which are fed into the fire box with an auger, where a controlled number of pellets are lit and burned (depending on the temperature setting selected). The auger adjusts the number of pellets entering the fire box to maintain the desired temperature.

This pellet smoker will bring your outdoor cooking experience to an entire new level with its massive 560 cubic meter cooking area that comes with one removable rack. It can reach temperatures of up to 500 degrees F which makes it an excellent choice for grilling, smoking, braising, baking, BBQ and roasting. Reasonably priced, it’s a great investment. It’s made of high-quality materials and superior digital controls, including LED controls and auto pellet feeder. Cleanup is also 60% less demanding because the convenient trap door is for burn pot cleaning. With this efficient pellet smoker, the money you spent will be worth it.
Still loving it after cooking about 100 meals. Thru rain, snow, and the occasional nice day it is still going. Today I'm about to grill brats. My weber grill sits around rarely needed so it's going to get sold. I discovered with quality pellets it can grill just fine to temps up to 450. The camp chef grill cover keeps the pellets dry in the hopper so I don't even take them out unless you want to change flavors. I did have to seal the hopper handle around the rivets to keep the rain out but other than that it is very tight. See the pic makes smoke like crazy.
The Z Grills Wood Pellet Grill and Smoker comes with Smart Smoke Technology, which lets you set and forget your grilling. It accurately sets and maintains the desired temperature using an automated electric feed system, heating your unit from 180 degrees F to 450 degrees F. We’ve gotten used to smokers taking around 30-40 minutes to heat up, but with this unit, it took only 20 minutes for the temperature to settle in!
They are often called grills, but, at the time of this writing, I consider them to be primarily smokers. Almost all of them cook with indirect heat and those that try to grill over direct flame don't do it well. If you love steaks, there are far better ways to cook them. But if you love smoked turkey, ribs, salmon, pork chops, brisket, and smoked foods, a pellet smoker may be the best solution available.
Thanks for the great information and the research you did. I am a retail store owner in Boise, Idaho area and we sell a pellet grill smoker in our store. I would like to encourage to look at the Sawtooth Pellet Grill. It is made local here and is American Made. It is an excellent grill for the price with an awesome company backing it. You can find their website at sawtoothpelletgrills.com. Again thanks for the information and if you do another publication regarding pellet grills, I would love to see what your opinion of the Sawtooth would be 🙂
Yeah it seems like no one is providing any input on it…I was interested in having them review it and do a direct comparison to some of these other grills. I made the mistake of getting a Myron Mixon pitmaster Q3 at sears. It turned out to be a waste of money and the slight humidity I had caused the pellets to burst and seize up the Auger. Anyway I had narrowed my search down to a rec tech or silverback but none of the reviewers seems to be giving it any attention.
This pellet smoker will bring your outdoor cooking experience to an entire new level with its massive 560 cubic meter cooking area that comes with one removable rack. It can reach temperatures of up to 500 degrees F which makes it an excellent choice for grilling, smoking, braising, baking, BBQ and roasting. Reasonably priced, it’s a great investment. It’s made of high-quality materials and superior digital controls, including LED controls and auto pellet feeder. Cleanup is also 60% less demanding because the convenient trap door is for burn pot cleaning. With this efficient pellet smoker, the money you spent will be worth it.
I haven’t posted here before, but have been reading and finding a lot of good information on this site. I am in the market for a pellet grill so have been researching some of them listed on this site. Out of Yoder, Green Mountain, Memphis and MAK I really like price, features and looks of the Yoder YS640. I was wondering if anyone has used Louisianna pellet grills? For example, the CS680? I don’t see it mentioned much on bbq blog sites so not sure if it is a good brand. Thanks for any advice.
The digital controller has a temperature dial (180 F to 400 F), shutdown cycle setting and an on/off switch which is very basic. Compared to the Camp Chef, it misses out on bypass startup button, food probe, feed button, lo smoke/high smoke settings and most importantly access to the fuse. In order to change the fuse in the Traeger, you’ll have to remove both screws on the digital controller and pull out the controller.
I brought my YS640 to Mexico on a friends recommendation, he was right. I takes the complexity of smoking away but this is not the reason why I got it. We live in south of the Sonoran desert and we are over the 100F most of the year, its almost impossible to stay close to your smoker to watch the fire and temperature. Plus, wood is not as easy to get in the desert. Since I got it, I have been selling food on Sundays, I was sold out since day one. Flawless food time after time. I am planning to get the old time offset cooker to smoke in the winter just for fun. There is really no need for it.

From grilled beef, salmons to grilled turkeys I love them all. My passion for grilling delicacy gradually built during the time I was living with my parents. My family members especially my mother was a great fan of grilled dishes to and from the love of food. I started preparing smoked food with my mom. This bonding helped me to know more and more about to smoke, grill delicacies and also with smokers. So, in a word you can tell me a BBQ lover.
Pit Boss Wood Pellet Grills are filled by all regular BBQ wood pellets. The computerized control board lights the grill and permits you to set the cooking temperature from 180° to 500°F. Fan constrained convection cooking takes out the requirement for a rotisserie and makes an adaptable situation for grilling, simmering, smoking, braising and preparing. The Pit Boss 340 has 340 sq. in. total cooking surface with porcelain covered cooking grids. With complete structural quality and strength, the Pit Boss 340 is made to last.
In 2008 there were only two consumer pellet grill manufacturers. Today there are dozens. The market for these relatively expensive devices is small but growing fast. Not all of these small manufacturers will survive. Forget the warranty and ask "When it breaks will the manufacturer still be in business?" They do not have repair shops near you. When it breaks will they be able to diagnose the problem over the phone? They may be able to figure it out, but then you have to buy the replacement parts and do the repair work yourself. Are you up to the task?
Remote Accessibility: This level of control and observing is critical on the grounds that the container does not generally sustain the pellets into the wood screw accurately and the fire in the firepot can go out. The Davy Crockett will tell you that the container is not sustaining wood pellets and that the temperature is dropping. The Davy Crockett application will reveal to you something isn’t right.

When people talk about pellet flavors, they're referring to the type of wood used to make the pellets. Smoker pellets come in an array of wood flavors, from the usual BBQ suspects like mesquite, hickory, apple, and cherry to less celebrated woods like peach, pecan, , and sugar maple. Each variety has its own unique taste—from the mild sweetness produced by cherry to the nutty hints imparted by pecan—and can be paired with specific foods to highlight and complement their natural flavors. You can also create complex layers of flavor by mixing and matching different woods.
On Tabletop Models: I didn’t include them here because though extensive, this post is more of an overview of a few select makers of Pellet Smokers I think do a fine job with both manufacturing and product support. The one exception is that I did include a link to where you can find the Rec-Tec mini. That’s Rec-Tec’s answer to the smaller, tabletop or tailgating models.
Editor's Note: If you're looking to upgrade your backyard cooking setup this summer, you're probably in need of a little advice. We're longtime admirers of the folks behind AmazingRibs.com, the site dedicated to unraveling the science of barbecue and grilling. Please welcome back Max Good, the only person in the world whose full-time job is testing, rating, and reviewing grills and smokers. The database he maintains includes over 500 grills and smokers, ranging in price from $30 to $50,000. When it comes to barbecue equipment, nobody knows it better.

Words like Grilling, Barbecuing and Smoking are often used interchangeably by us. However, when looking at them from a grill master’s point of view, there are some subtle methodological differences among these three: One is done with the lid up, BBQ is done in a closed circulation with the lid down, and smoking is a slow cooking process in a closed circulation.
Ever since my visit(s) to All Things BBQ in Wichita, my heart has belonged to the Yoder Smokers. I had researched many comparable size smokers, and guess what - they really are not comparable. The smoker started first time, quickly, and heated up well. I did ribs as my first foray and they were as perfect as my meager talents could get them. The fact that this smoker weighs in at almost 360 pounds speaks volumes as to how well built and how heavy gauge the metal is( something severely lacking in most other smokers). I had the extra shelf put in and the cooking space is easily double what I had seen in other smokers about the same dimensions. Hats off to All Things BBQ for the high quality Yoder smokers they so proudly distribute!!
Hey Eric! Man, thank you for the kind words. While I don’t post every day, I do try to make what I share with you guys as informative as possible. To that end, your words mean a lot. Now, the pellet release option is a great feature to have on any pellet smoker. In cases where you don’t have one, I suggest using a small shop vac you use just for pellet removal. Works great. But the quick release chute option saves a ton of time and effort for sure. Not what I’d call a deal breaker if a pellet smoker you like doesn’t have one. However, I’d like to see it become standard on pellet smokers for sure!
It’s built pretty solidly, which is what you want with a portable system as it’s obviously being moved around a lot more. I’d say it’s similar in build quality to the Traeger Junior Elite, which as a top of the line smoker says all that needs to be said. If something does go wrong, there’s a two year warranty. I’d have liked more, but it’s there, and that’s good enough.
Since wood chips are by-products of carpentry and woodwork, they are not only inexpensive but are also helpful for the environment since you’re using up all the parts of a tree. Its death wouldn’t go in vain! If you’re looking to learn more about the types of available wood chips and what kind of flavors they impart with, feel free to check out our post on that topic.
While many people enjoy pellet grills, some find it difficult to use pellets to produce true, flavorful steaks and barbecue since the fuel often lacks the same flavors as traditional grills. That smoky, wood flavor many steaks have is not impossible to get with the right pellet grill however. The Z Grills Wood Pellet Grill sports a combined grill/smoker setup with temperature control for the best pellet grilling experience available.
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