I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.
DS, I have a green mountain grill. besides that for any pellet smoker cook your chicken at a high heat otherwise the skin will be rubbery. doesnt have to be a direct flame to get it crispy. I set my GMG to 425 flip it after 8 mins pull it at 170 crispy perfection. if you want more smoke flavor, smoke it at 150 for an hour then crank it up to 425 to finish it. I was upset with my rubbery skin when i first used it as well but i got some good advice from the pros. chicken doesnt need to be cooked low and slow to tenderize it like pork and beef does. it doesnt have the tissues or muscles that need to be broken down like beef and pork
Pellet grills come in various sizes from the portable types for tailgating to the extra-large units for commercial use. If you are someone who wants to be able to take your smoker on the go, be it camping, partying or any other event you’ll want something that’s easy to lift and has wheels to facilitate movement. If you have lots of parties and gatherings at home, then you might want something bigger. Its all up to what your needs are.

After owning this grill for six months I can honestly say I don't regret my purchase. I was waiting for low temp weather to really test this grill and i must be honest i was very surprised. I grilled 400 degrees with the outside temp at 38 degrees and the grill came up to temp within 20 minutes. Last night I started a brisket in 31 degree weather cooking at 225. No problem at all, and I haven't use a thermal jacket. We have done every thing from low and slow to baking and just have been amazed at outcome. Got a couple of more tests that i want to do, but six months, it's great. Stop thinking about it, stop worrying about the price, and prepare to make some great wood fire food.

Although mesquite is often thought of as the quintessential BBQ wood, don’t stock up on it until you’ve tried it. While many who are new to pellet smokers and BBQ immediately choose mesquite pellets, be forewarned: it has a strong assertive flavor than can overpower food. When buying pellets for the first time, its wise to choose flavors that are versatile enough to be used on many different foods.
The Rec Tec Bull is built for serious smoking. The stainless steel chamber doesn't have paint that will chip or peel, and the built-in Wi-Fi technology allows you to monitor your cook from anywhere in the house. And with two meat probes you'll have more flexibility when cooking different types of meals. The 40-lb. hopper and interior LED are features the backyard pros will love.
What’s more, it has an LED display with a Digital Elite Controller for temperature control. Judging by its ratings, unlike the other grills on this list, its temperature and quality controls work just fine. This grill also has an electronic auto-start ignition and easy-to-clean grill gates to boot. Its quality control isn’t perfect though, and some faulty units slipped through the cracks.
Igniter: An igniting rod, heated up to a red hot level, ignites wood pellets as they fall inside the firebox. A cooling fan blows air into the pellet smoker from behind the pellet auger to prevent heat backdraft, while the fan underneath the firebox fans the flame – distributing heat evenly throughout the smoker. This heat is used to smoke and slow cook food in the smoker to give it the best flavors possible.

Now, jump ahead to my actually trying to get my Traeger replaced.  Per the email, I called Traeger customer service expecting the same service I received right after Christmas.  NOPE!    I spoke with Frank (Carson) I believe.  He did everything from accuse me of shutting my grill off and turning it back on incorrectly (impossible since I was in the house) to not cleaning my grill.   Neither of which were correct.    He basically made me feel like my grill was unsafe!  His attitude was HORRIBLE!  He was rude and condescending.   A nightmare to work with!
Hey Ben – thank you for your comment. From a retail user standpoint, I think you’d be happy with either a Yoder or FEC. I really like the PG 500 for the purpose that you’re looking at. Best of both worlds it seems the more I’m looking at it. You can see how they approach grilling steaks in this video. You can incorporate the use of GrillGrates in either pellet grill. Both companies make their units in the USA. Both have great reputations. I’m just partial to Cookshack’s pellet smokers over Yoder as I know more folks who use them.
As a new and nervous cook or just a busy one, it is always a struggle to get the results you want without having to tend to a grill or stovetop all day long. Luckily, Pellet Grills offer a convenient solution. These foolproof devices allow you to truly set it and forget it. Whether you crave perfectly grilled spare ribs or smoked pork butt, Pellet Grills allow you an unprecedented degree of control over the temperature and cooking style you want. What’s more, Pellet Grills are a terrific way to infuse your food with the real flavor of wood smoke, whether it be hickory, mesquite or maple. Unlike gas grills, the flavor is right there in the fuel with wood-pellet grills.
The MoJack has huge barrel with lots of cooking space. With the 24 inch model, you are going to have 418 in.² to cook on. You will easily be able to read and monitor the temperature with the LED digital temperature control. This model has a bottom storage rack, which makes a great place for you to put extra pellets or tools that you will use for cooking.
Never worry about overcooking or burning your food. Masterful control of airflow throughout all chambers allows you to skillfully prepare food with savory natural hardwood flavor. Our propriety exhaust system makes for even grilling and smoking in the main grilling chamber, and sliding damper vents allow great versatility and control when using the upper and lower smoke cabinets. The fan-forced convection airflow in the main barrel allows the grill to work like a convection oven with indirect flame cooking, while the sliding plate on the flame broiler gives the option to sear a steak using direct flame cooking when desired. The removable upper cooking racks in the main barrel adds additional cooking space: cook dinner on the bottom and prepare vegetables and dessert at the same time on the top racks.
I am currently using a Bradley Smoker, which is basically an electric oven with a smoke generator that makes tons of smoke, using special Bradley Smoker pucks (of compressed saw dust). A tall cylinder hold a stack of pucks, and the smoke generator pops a new puck into the oven every 20 minutes or so (when the pucks are about 80% burned). Managing temps is not as difficult as a stick burner, but nothing like advertised with these pellet burners (like the Rec Tec).
Extremely high build quality. It's heavy. Solid. Nothing flexes or bends. The temp displayed is very accurate when referenced with a thermometer. My only complaint is that the 2-piece diffuser should either be standard equipment, or an optional upgrade at order time (in exchange with the stock diffuser). The 2-piece diffuser is a MUST HAVE accessory. Cleaning the firepot is a messy pain the A** without the 2-piece diffuser. I didn't think I would need it, But I ended up ordering it about 6 weeks after receiving my YS640. I also highly recommend the direct grilling grates. I was able to get rid of my gas BBQ because the direct grilling feature works so well on the YS640.
Most pellet smokers have a flat drip plate under the cooking grate that diffuses heat and catches grease and gunk. Louisiana uses a curved "Arched Flavor Guard" that mirrors the shape of the lid. The company claims that this design presents a larger surface for meat drippings to sizzle and enhance flavor. The Flavor Guard also has a section over the fire pot that can slide out of the way to expose large, slotted openings, which allow meats to sear over open flame.
Placed against our Top Pick, this Traeger smoker and grill is a worthy competitor. It offers a variety of useful functions that will allow you to smoke, grill, bake, braise, roast and BBQ anything and everything. It’s definitely worth your money, because if you take care of it properly, it’s going to last you a long time. However, since it’s slightly more expensive than the top pick, we just couldn’t set it at the top of our review.

The Pit Boss really is the boss with its 700 square inches of cooking surface. The space alone isn’t what makes the Pit Boss 71700FB one of the best wood pellet smoker available. If you thought the Traeger TFB29LZA Junior Elite Grill had a lot of space at 300 square meters, then get more than double that with Pit Boss (the Rec Tec grill below beats it by only 2 inches).
Louisiana Grills was one of the first companies to muscle in on Traeger's one-brand show. The smallish CS 450 is one of its more popular models. In 2014, Louisiana upgraded all of its pellet smokers to include digital touch-pad controllers with integrated meat probes. Set it and forget it; the thermostat will maintain cooking temperature just like your indoor kitchen oven does. As a safety feature, the meat probe can be set for your desired target temp. When the internal meat temp rises to within 10°F of the target, the controller automatically drops the smoker down to 170°F (77°C) to avoid overcooking.
Featuring a cast-aluminum rust resistant burner this stove Featuring a cast-aluminum rust resistant burner this stove is a versatile all around cooker. Perfect for any of your cooking needs from boiling and frying to Dutch oven cooking. Its compact size and portability make this stove a great side companion to add cooking space to your outdoor kitchen. Great ...  More + Product Details Close
Does anyone know how to set up a pellet grill? Since pellet grills are a bit less common than a regular conventional gas grill, we had to conduct a bit of research and realized that pellet grills are as easy to set up, they just have more components. The components of the grill include a lid, which is designed to cover the contents of the grill as well as keep the heat in. Other than that, the ‘hopper’ is known as the area of the grill where an individual places the wood pellets and the grill drips the pellets onto the fire to keep the heat going.
One-Touch Non-PID Controller - Featuring a LCD display and one-touch buttons for setting the cooking temperature in 5° or 10° increments, these controllers allow you to more accurately set a desired cooking temperature. However, like multi-position controllers, they use fixed cycles for delivering pellets and so are limited in accuracy to +/-15–20°F. These controllers may have inputs for meat probes that monitor the internal temperature of food.
This is a great pellet smoker! With a few minor tweaks, this thing would be perfect. Ribs, brisket, chicken, pulled pork, sausage, you name it and it comes off of the grates awesome. I've had mine since 2012 and would recommend that you purchase a spare thermocouple in case your's bites the dust in the middle of a smoke (replaced my thermocouple twice since 2012). This thing is built solid with longevity as a guarantee. The customer support at Yoder is unbelievable as well. I have gotten phone calls from them at 8am on Sunday morning when my first thermocouple gave up in 2014. Made in the USA with a commitment on customer support that has been incomparable to anything I've ever purchased! It's a bit pricey compared to the competition but does an amazing job. "The Sauce", with Chef Tom, is a huge help for those just getting their feet wet in pellet smoking. He does an amazing job by keeping it simple and flavorful!
Typically, most portable grills would give up certain features just to maintain their portability, but this wood pellet grill from Traeger actually had more than what other top grills have to offer. Out of all of our features, it managed to tick 85% off the review. Its digital controls, versatile cooking features, and decent cooking space (perfect for outdoor adventures) all make it our best portable pick.
After looking at a lot of pellets smoker grill reviews, it is easy to see that this is a pretty decent model. It is just so functional. So if you are looking to purchase something that is more than a pellet smoker, this is the product for you. Make sure to follow the instructions carefully when assembling it and be sure to gauge cooking time since this is a fast one.
Joe Traeger first introduced the concept of Pellet Grill in 1980’s. Pellet grills are a rage amongst backyard grillers because they can grill, roast and smoke all in one. Since it uses indirect electric heat, there are no chances for it to burn into flames, unlike a gas grill. It is the perfect cooking appliance for a novice chef, looking to experiment with different dishes. Which is actually one of the primary reason for its unbelievable popularity.
love your article and got lots of good info from it….i do have a question tho that i didnt see an answer to…..do pellet grills have to use just pellets?….i have 3 acres full of oak branches that could be shredded. my question is can a pellet grill use home shredded wood chips to burn and cook with or is it mandatory that the fuel be in the pellet state?….would be great if i could find a good use for all these fallen branches….
This post was EXACTLY what i was looking for! Have been longing for the ability to make the gooey delicate saucy brisket that we get out here at the chain Armadillo Willies, which i realize is not aiming for the stars… At Orchard Supply House last weekend saw a Traeger or two, and was thinking placing a smaller version $499 range (although $439 on the Traeger website) next to my gas Weber Spirit.
Many people misunderstand a pellet grill of consuming a large amount of power for its working. But it is not even remotely true. While it is true that a pellet grill will use up a good amount for power initially, but it only uses that to come to temperature and form. Once it is ready and in form, it power consumption drops so dramatically that some pellet grills use almost as little power as a light bulb; an ideal choice for keeping power costs to a minimum.
While using and running a pellet grill is child’s play, catching the right offer on pellet grills can be a hassle for consumers who have little to know clue about it can prove a costly bargain. Knowing your facts prior to buying one is always a good a smart idea. My pellet grill review will do the best it can to educate you on the things you need to look out for when purchasing your perfect grill. Here are a few heads-up:
The Traeger Lil-Tex 22 Wood Pellet Smoker and Grill impressed us the most with its “6-in-1” feature, which lets you braise, smoke, grill, braise, roast and BBQ all kinds of foods. With porcelain-coated racks, this durable grill offers top-grade function that you’d expect from high-quality pellet smoker grills. The smoker features 418 sq. in. of cooking area, enough to cook for medium-sized groups. But if that isn’t enough, other sizes are available, all offering the same functions. It comes with digital temperature controls, so you can leave it to take care of the rest while you relax and play. This durable pellet grill is 2nd not because it’s not as great as our first pick –the grill is a bit more costly that’s all.
Hey Brad, you’ve got 3 great grills there. Rec Tec has the edge on Pellet quantity. I like the build quality and support on the Grilla a bit better, especially with the extra insulation and updated comp wheel set up. Figure 10 min or so to get to top temps. Just remember to drop to around 300 F temp setting before going into the shut down cycle on any pellet grill if you’re cranking it up to the highest setting.
It’s also worth double checking the precision of the controls. Less expensive smokers sometimes have cheap control panels that only allow you to set the temperature to a few discrete settings, for example just low and high. This is, generally speaking, awful, and leads to improperly cooked meat and a whole host of other issues. Avoid it if you can.
A good pellet grill can hit high temperatures for that perfect steak and still hold a steady low and slow temperature for great barbecue. All the while adding great smoke flavor from hardwood pellets. These pellet grills cost more but do so much more while being highly efficient, precise in temperature and widely capable. Among these, you will find cookers large enough for a whole hog as well as units with full network interfaces for controlling from a distance. These are the best of the best in Pellet Grills.
I have put together the best pellet grill review of the top 10 pellet grills in the market today. Mind that this list was not just put together in a jiffy; all the names in this list have been carefully picked and chosen through strict inspection on performance, ratings and consumer preferences. Let’s take a look at the pellet grill review I have for you:
Hey Kevin great article. I too am currently looking for a pellet smoker. I’ve narrowed it down between a Yader, Memphis Pro and the Rec Tec. The Green Mountain did not seem very well built. The wheels looked liked the would break on the first roll and the stainless steel door was flimsy and did not have a good seal. I know the Rec Tec has a 6 year warranty. Do you know how long the warranties are on the other two?
The computer controlled system maintains the smoker temperature with a high degree of precision so you don’t have to deal with fluctuations. With the optional (definitely a must) temperature probe you can put your meat in the smoker, set the desired target temperature and the FEC will take it from there. Once the target temperature is reached the smoker temperature will drop into a holding position until you are ready to remove your barbecue.
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