To solve this problem, several companies have come up with alternative ways to expose food to the flame by allowing you to use the small area directly above the fuel pot. It's still not as good as a charcoal or sear burner, but better than the designs that are strictly indirect. Check out the Memphis Elite, Fast Eddy's by Cookshack PG500, and the Yoder YS640 for this feature. Camp Chef also recently introduced its Woodwind pellet smoker, which has a super-hot gas-fueled sear box attached to the right side.

In 2008 there were only two consumer pellet grill manufacturers. Today there are dozens. The market for these relatively expensive devices is small but growing fast. Not all of these small manufacturers will survive. Forget the warranty and ask "When it breaks will the manufacturer still be in business?" They do not have repair shops near you. When it breaks will they be able to diagnose the problem over the phone? They may be able to figure it out, but then you have to buy the replacement parts and do the repair work yourself. Are you up to the task?
Pellet cookers usually have an auger or another feed mechanism that pushes the pellets into a burn pot typically about the size of a beer can ripped in half. An igniter rod sits in the bottom of the pot and when you turn on the grill it glows like the element on an electric stove. As the pellets ignite, a fan blows to feed them oxygen, and the igniter shuts off. The Traeger L'il Tex, an inexpensive model, draws 300 watts an hour while the igniter rod is on in the first four minutes, then it drops down to 50 watts an hour for the duration of the cook session, less than a standard light bulb.
Their behavior is sometimes counterintuitive. The hotter they get, the less smoke they produce, and at their top settings, they don't produce much smoke at all. This is good for when you are baking cakes or pies or doing dishes that don't need smoke. But down under 250°F, they produce plenty of mild, elegant smoke. And even though the fuel is wood, it is hard to oversmoke with a pellet smoker. Burning wood on a charcoal grill produces much more intense smoke flavor.
I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.
When starting on a grilling project, it’s important to know at what temperatures should a food be allowed to settle inside a pellet grill before it reaches its desired doneness. Of course, the time it spends on the grill also plays a major role in it, but you have to understand that cooking on a high heat for long time periods can leave the meat charred while on a low heat can turn it into soft and mushy.
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Each grill is porcelain coated, like you’d find on professional grills, for exceptional heat transfer and easy wipe cleaning. This attention to excellence is extended over the whole machine, with everything made out of heavy gauge steel and top quality material. The only real let down is the wheels, which are kind of low quality, but they’re real simple to switch out.
This grill is mounted on a bracket with a sawhorse design with wheels that provide it mobility in all terrains. It has a steel construction with a powder-coated finish, giving it a great look and a sturdy body. It has a hopper capacity of 18 pounds but it’s enough to continuously cook and smoke food in its 380 sq. inches of cooking area. Its porcelain-coated grill grates give you a no-rust and non-stick cooking experience that you won’t forget.
Like the Z GRILLS Wood Pellet Smoker, the REC TEC Grills Mini Portable Pellet Grill is capable of going up or down by 5° Fahrenheit increments, leading it to heat up from 180° Fahrenheit to 550° Fahrenheit. At full power, it can reach a temperature of 600° Fahrenheit. The mini size is enough to fit in a turkey or maybe three slabs of ribs, so that’s portability without sacrificing quality and capacity too much.
Heating pellets, meanwhile, can consist of a variety of woods, including softwoods like pine, which contains resin that infuses food with a bitter unappetizing taste. Because it doesn’t really matter what’s in heating pellets, so long as they burn, they can also include bark and leaves and other impurities that can adversely affect food flavor and possibly pose a health risk if ingested. Because less care goes into the production of heating pellets and they're not guaranteed to be 100% pure hardwood, heating pellets are significantly less expensive than BBQ pellets, making them appealing to budget conscious shoppers. However, resist the temptation to save a few bucks and never use heating pellets in a pellet smoker.
We ended up going with the Memphis Pro. We were fortunate enough to be able to see all of the manufacturers and models I was most interested in, at Sam’s NW BBQ. (Yoder, MAK, Fast Eddy, GMG’s, a few others, and then, the one we ended up with, Memphis.) Sam took a good amount of time, providing us fantastic information about each model. We ended up with the Memphis Pro for the following reasons: 1) The construction, mainly the double-walled construction; 2) the preciseness of temperature, and being able to hold the temperature (due to reason #1); 3) the extreme ease of changing from smoking to grilling without a lot of effort or reconfiguration; 4) the double hoppers; 5) and another BIGGIE, the fact that grilled or baked foods taste like that, and not like smoked cookies, bread, pizza, etc.
Coming over to the cooking area, you will find 2 stainless steel grill grates that give you 702 sq. in. of cooking space with an option of the second shelf that makes it 1054 sq. in. Its tall enough for turkeys and large enough to fit 6 large-sized racks of ribs. So, hosting a bunch of people for a BBQ party, and cooking delicious meat for them, would be as easy as it could get.
From the models and brands that I have reviewed here, I highly recommend the REC TEC 680 Wood Pellet Grill as the best pellet smoker. This comes with a grill technology, which gives you more convenience, whether you are a novice or an experienced grill master. If you have found this article to be helpful, please share it with your friends and family and help them make the right decision.
Number two when cooking with charcoal (yes plain Kingsford is good stuff if you do it right, a lot of the cheaper brick and cheaper lump can put some weird twangs in your food) brick or lump can produce quality high temp steaks or slow & low bbq! To add some nice flavor add some wood, but do your homework! I think Clark ‘Smokey’ Hale has one of the best books ever for the grill and Q master, “The Great American Manual on Grilling and BBQ or something like that. Last I saw you can grab a used one on Amazon for a few cents and some shipping. The most prolific thing I read in there that so many miss, is burn your wood and your charcoal to where it is literally a coal of gray ash covered glowing ember. Do that and you will find a new flavor in your cooking! Problem is so many places think heavy smoke is great, as they are trying to imitate cold smoke flavors! They are not the same! All this talk I see here about, “I want heavy smoke flavor.” I can tell you if you burn your wood and your charcoal (and I feel even lump needs to be well on it’s way to gray ash covered or you get bitter smoke even though many say not necessary) to a red ember with gray ash covering 80 to 90% minimum preferably completely covered your flavor profile will change. Many supposedly good bbq restaurants I have been in serve something with a bitter or ash flavor, which I find much less enjoyable.
We all know about Davy Crockett and Daniel Boone, but Traeger is the true pioneer of pellet smoking. This company introduced the first pellet smokers, and it remains the best-known brand, although competition is growing. There's nothing fancy here. Instead of a touch-pad controller, Traeger employs an older-style digital dial controller. No WiFi or meat probes; just no-frills schmokin' from the industry leader.
Good info, but it’s missing something… the cost to use. I’ve been looking for a long time to get into smoking. I have only ever used a propane setup for grilling. My main quesion is the cost to use propane vs charcoal vs pellets. I’m very interested in pellet smoking AND grilling. A couple times a week my wife and I will grill some chicken breasts or steaks. Can you breakout an approximate cost comparison to run the different methods? Appreciate it!
Hey Jay – Yoder makes a great product. Price not being an option, I’d probably go MAK, Memphis Pro (I go back and forth between the two personally!), then the Yoder. I’ve heard good things about the Louisiana pellet grills, just haven’t featured them here so haven’t done a lot of in-depth research. I’m inclined to rate it below the ones I just mentioned – but not by tons. I will say that if American Made is a factor, MAK, Memphis, and Yoder are a go there.

Barbecuing is supposed to be hard. It should involve chopping wood, breathing in charcoal dust, and hours upon hours to keep a constant temperature from your grill. A pit master would never subscribe to the “leave it and forget it” philosophy that a pellet smoker brings to the table, right? The best pellet smoker reviews show that this isn’t necessarily the case.
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Pellet smokers can be used as a charcoal grill by adding the lit charcoal into the charcoal tray. Some of the best pellet smokers allow users to attach a propane tank to the stove to convert them into a gas grill or a kitchen oven. With a flat-top accessory, it can even be used as a griddle. A pellet smoker is an all-in-one solution for the hardened grill masters.
It’s got built in manual controls, but there’s also the option to download an app to your phone so you can control your smoker through your wifi! Honestly, this really impressed me, and I don’t know why other manufacturers aren’t all over this. Apparently there’s a cloud based app coming out soon so you can control your grill anywhere you can get internet, so you could be sitting at your kids football game whilst checking the status of your post-victory feast! The controls are also fully programmable, so you could for example set it to smoke for 5 hours and then cook for 2, finishing just as you pull up onto your drive.
Though it is technically a grill, you can carry out so much cooking styles in it. It can be used to sear meats and other food to a perfect golden crusty perfection; it can be used to bake quiches just like you would in a normal indoor oven. This is absolutely a trademark appliance that can also be used to smoke food, it can also be used to slow braise food, making it ideal for cooking up winter stews and casseroles. And very obviously you can grill in this thing. The lid on the pellet grills also aid in fast cooking by trapping smoke and heat and allowing the food to cook and flavor through quickly and more evenly.
Also own a Big Steel Keg which I love! Didn’t want an egg or a Primo while I was up north WY & CO as I had to many friends complain about cracking when trying to use them in cold weather! Many times at Thanksgiving or Christmas I have cooked on any or all of these devices at -5 to -10. It can be done but with a strong wind it is quite a challenge! My Weber (been thru a couples) and my Keg still have high ratings for great steaks and burgers. But for low and slow you are pushing it to get there and my friends with the ceramic style units say it takes some practice and close attention. What I don’t like about and Egg or my Keg is if you do need to end up feeding the fire on a long cook it is a real serious challenge!
The Dyna-Glo Signature Series DGSS681VCS-D Heavy-Duty Vertical Charcoal The Dyna-Glo Signature Series DGSS681VCS-D Heavy-Duty Vertical Charcoal Smoker will satisfy your outdoor cooking needs. This Heavy-Duty Vertical Charcoal Smoker features a porcelain enameled steel charcoal chamber which keeps briquettes tightly packed for improved burn efficiency. The removable high capacity ash pan handles large amounts of ash facilitating hours of ...  More + Product Details Close
We have already mentioned this product in our review once and we’re talking about it again. Whenever you are thinking of Green Mountain Grills, Daniel Boone should always be your first choice; it’s simply the best among the GMG products. Due to having other products at much lower prices with the same features, we could not include Daniel Boone in this review. We have, however, included the Davy Crockett in our review as our Budget Pick.
Regardless, it’s worth mentioning the basic types of pellets available on the market to get you started. First there are the hardwood pellets, made from the sawdust from any specific type of hardwood, such as ash, cherry, maple, etc. Then there are different organic hardwood blends: a combination of different types of wood shavings and dust, giving them a customized, special flavoring. For beginners, we’d suggest getting a premium blend, just to be on the safe side (because you can’t go wrong with these). Even then, we’d like to mention a few types of pellets commonly used for different purposes:
Editor-in-Chief Sean McCoy is a life-long outdoorsman who grew up hunting and fishing central Wisconsin forests and lakes. He joined GearJunkie after a 10-year stint as a newspaperman in the Caribbean, where he learned sailing and wooden-boat repair. Based in GearJunkie's Denver office, McCoy is an avid trail runner, camper, hunter, angler, mountain biker, skier, and beer tester.
In the second year, the grill quit working. The auger turns and the heating rod gets hot but the grill shuts itself off within minutes. I think it is the controller but I've had the same experience as others: emails and phone calls to Traeger's customer service are unanswered. My wife just wants to return it to Costco but I'd rather fix it. Given the lack of response and the poor quality of the electronics, I'm starting to come around to my wife's point of view.
A quality pellet grill is built to last and will provide years of reliable performance. Bargain pellet grills not only lack the capabilities of better grills, they’re more likely to break down. No matter your price range, look for a pellet grill that’s built well and offers consistent performance. Fortunately, if price is a major consideration, there are quality pellet grills for under $500, as well as high-end pellet grills for under $1,000.

Not all people and culture will be able to truly understand our love for barbecue here in the USA. For them, it might just be a cooking activity while for us, it’s a tradition – a ritual to celebrate the summers (and occasionally the winters). As long as this love for grilling stays with us, which will be, we’re going to continue to expect more and more from the grill manufacturers.


Perfect for traveling and tailgating, or even just a smaller patio space, the Traeger Junior Elite 20 is small in size, but delivers big wood-fired barbecue taste. Impress your friends by grilling, smoking, roasting, baking, braising, or BBQing at any tailgate or outdoor activity. The integrated Digital Elite Controller keeps temps within +/- 20 degrees F and makes setting the grill temperature as easy as turning a dial.

Compared with charcoal and other wood-fired grills, pellet smokers are simpler and cleaner and easier, giving more control than traditional smokers. Wood pellets are dense, burn hot and smooth, and can be easily fed into the flame with an automatic auger, allowing for consistent temperature with minimal effort. Many modern smokers let you practically set it and forget it, thanks to their digital controllers. Pellet grills are also efficiently cheap, often using as little as 1lb of pellets an hour.


We all know about Davy Crockett and Daniel Boone, but Traeger is the true pioneer of pellet smoking. This company introduced the first pellet smokers, and it remains the best-known brand, although competition is growing. There's nothing fancy here. Instead of a touch-pad controller, Traeger employs an older-style digital dial controller. No WiFi or meat probes; just no-frills schmokin' from the industry leader.

After looking at a lot of pellets smoker grill reviews, it is easy to see that this is a pretty decent model. It is just so functional. So if you are looking to purchase something that is more than a pellet smoker, this is the product for you. Make sure to follow the instructions carefully when assembling it and be sure to gauge cooking time since this is a fast one.

Well, if you get yourself a wood pellet smoker not only you can enjoy such an event in the summer, but also continue doing the same in the winter. Today, pellet smokers often come with the “turbo heating technology” that can help you fire up the grill even in the winter. Go get yourself a pellet smoker and don’t let something as trivial as seasons, limit your enjoyment. Because a smoking warm piece of marbled, top quality fatty meat is best enjoyed on a cold night.


For example, many grills use and charge for collaborating with a software application on it. I, personally, think this is an absolutely silly feature to include on a pellet grill. Yes, it does start on and off from your phone and change temperatures while you are at Switzerland enjoying Swiss cheese on a lake, but really, is it even logical? I mean, pellet grills have already made the cooking experience as easy as a dream, the least you can do is set the temperature by the click of a button on the appliance yourself! You can’t possibly be that lazy!
Igniter: An igniting rod, heated up to a red hot level, ignites wood pellets as they fall inside the firebox. A cooling fan blows air into the pellet smoker from behind the pellet auger to prevent heat backdraft, while the fan underneath the firebox fans the flame – distributing heat evenly throughout the smoker. This heat is used to smoke and slow cook food in the smoker to give it the best flavors possible.
I believe the little Green Mountain Davy Crockett is the best portable pellet smoker currently on the market. Surprisingly, many of the portables out there still have an antiquated LMH controller, while Davy Crockett employs Green Mountain's advanced digital touch-pad controller, with an integrated meat thermometer that lets you check internal meat temp with the flick of a switch. Furthermore, it includes adapters to run the electronics from your car battery or cigarette lighter. And Green Mountain is aggressively—ahem, hello, price cut—promoting its WiFi capabilities, which enable you to monitor Davy Crockett from your smartphone or laptop.
Camp Chef has already been mentioned several times on this list. It's a venerable company that makes up in quality what it lacks in the name recognition of a Traeger or Weber. Their Deluxe Pellet Grill is built to reach and hold ideal temperatures for smoking. An internal system syncs pellet delivery to temperature instead of simply feeding in fuel when it begins to run out. This ensures a clean, consistent cooking experience. A removable ash can makes clean-up a snap as well.

It’s also worth double checking the precision of the controls. Less expensive smokers sometimes have cheap control panels that only allow you to set the temperature to a few discrete settings, for example just low and high. This is, generally speaking, awful, and leads to improperly cooked meat and a whole host of other issues. Avoid it if you can.


Traeger Smoker – Buyer beware. My Traeger stopped working both times I’ve used it. It just stops after about 2 hours. Traeger’s response is their pillory is they don’t make refunds. The nearest service is 3 hours away and it’s just too far for them. They said the solution to it stopping is for me to partially disassemble it when it stops and vacuum out the burner pot. They said they would talk me through some troubleshooting. They offered to send me replacement parts but said they don’t think it will help. I can’t return it, they can’t determine a fix for it. I’m supposed to just eat the $830 cost for a smoker that doesn’t work.

When it comes to the material design of a pellet grill, the material is one of the most important aspects to consider for many reasons. First of all, the material has to be able to withstand extremely high temperatures and also be able to cook properly without the heat escaping the grill. With that said, the exterior or the grill has to be able to withstand high temperatures so the color does not peel, rust, or other defects. With that in mind, we discovered that all pellet grills have to be designed from some of the most important materials in the industry, so they can withstand the test of time. Alongside this, pellet grills are built to last so individuals can enjoy them for years to come. When it comes to the exterior craftsmanship of a pellet grill, the most common material is a powerful steel construction. Steel is also known as one of the most powerful and durable materials in the industry today. However, steel does rust if it is exposed to water. Therefore, many quality brands have powder coated the steel so it can be water resistant and does not rust easily.


So far this smoker is fabulous! There is a learning curve, and this is not a "set it and forget it" smoker. You have to make sure you don't run out of pellets as the smoker will shut down. Tried a pork butt, but I wasn't watching it close enough, so I had to finish it in the oven. Still delicious. Next made some boneless skinless chicken breasts which turned out wonderfully.

Seeking to produce the pellet cooker that is both a great smoker and a powerful grill. The truth is that burning pellets in a controlled way is not the best method for producing high grilling temperatures. Most pellet grills top out at 500 degrees F while the hottest units can hit 600 degrees F. This pellet cooker is in reality, a combination grill with a large smoking space, and a small but powerful direct grilling area. Reasonably priced with quality construction, this is definitely a pellet grill to look at.

The Memphis Pro Wood Fire Pellet Grill is one of the best pellet grills on the market. It combines high-quality construction and engineering with versatile cooking capabilities that will let you "grill" almost anything. Able to reach temperatures out to 650 degrees F. this pellet grill can sear a steak while also being able to hold temperatures down to 180 degrees F. so it can smoke, low and slow, any kind of BBQ. Add to this the convection fans and temperature control precision this wood pellet grill can rival the best indoor ovens. This truly is a grill that can do it all and give you an authentic wood flavor.


Barbecuing and grilling meats to the perfect temperature, texture and doneness is a skill that is acquired over years and years of practice. There is a lot that goes into making a good BBQ than just good seasoning and fresh meat, and any pit master will agree. There are just so many aspects you have to learn how to control: the temperature, the smoke, the placement, the ratios and so on. But you are lucky that this is new of yesterdays.
Like with e-cigs and their gimmick of flavorful e-liquids, pellets for pellet grills and smokers also have different flavors added to their pellets, and they include bourbon, maple, apple, cherry, mesquite, alder, pecan, and hickory. You can mix flavors, change flavors, or use different flavors for every day of the week if you do everyday barbecues and grills for your restaurant or something.
Not all people and culture will be able to truly understand our love for barbecue here in the USA. For them, it might just be a cooking activity while for us, it’s a tradition – a ritual to celebrate the summers (and occasionally the winters). As long as this love for grilling stays with us, which will be, we’re going to continue to expect more and more from the grill manufacturers.
Hey DS – You’re dead on correct re: Grilling vs. Smoking. Most to nearly all Pellet Smokers are used as “smokers” in the truest sense. Louisiana Pellet Smokers boast a direct fire feature for grilling, as do Yoder smokers. However, I’m with you in that a grill is a grill and a smoker is a smoker. GMGs are very popular down here on the FBA circuit. However, most folks do find that they don’t produce the amount of smoke preferred for competition meats (which, in truth is a complaint about many pellet smokers). This is why stick burners and “some” gravity feds get a boost in rep among competition cook teams. That said, I do see folks happily using pellet smokers, and some win with them. One “trick” I see used now and again to boost the smoke output on a pellet smoker is to use one of those smoke tubes… like the A-maze-n Tube Smoker. Thanks for your comment, and for stopping by to read this blog post! – Kevin
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