I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.
This smoker offers a decent 418 square inches of grilling space. This is enough to cook around sixteen burgers or four whole chickens. If the grilling space isn’t enough, Traeger also offers a larger unit that offers the same features at a higher price range. But the medium sized one is enough to cook for large groups of people already. Built to have a high capacity, this smoker allows for multiple cooking at the same time.

Cleaning up after grilling is every cook’s dreaded part of the process, but this pellet grill simplifies that. Its warming rack comes with a patented ash-catcher system, the Ash Can Cleanout System, that allows for an easier cleanup of the unit. Additionally, it also features a grease drip disposal system that comes with a bucket. You won’t have to waste precious time cleaning up afterward!

FARMINGTON, Utah, Sept. 1, 2016 /PRNewswire/ -- Today, Vista Outdoor Inc. (NYSE: VSTO) announced it has acquired privately owned Camp Chef (Logan Outdoor Products, LLC and Peak Trades, LLC), a leading provider of outdoor cooking solutions. Camp Chef's high-quality products deliver efficient ways to cook for almost any outdoor gathering, from camping to dinner on the back patio. The brand offers more than 250 products including camp stoves, barbecue grills, pellet grills, smokers, fire pits, and a full line of cast-iron cookware and accessories.
This pellet smoker will bring your outdoor cooking experience to an entire new level with its massive 560 cubic meter cooking area that comes with one removable rack. It can reach temperatures of up to 500 degrees F which makes it an excellent choice for grilling, smoking, braising, baking, BBQ and roasting. Reasonably priced, it’s a great investment. It’s made of high-quality materials and superior digital controls, including LED controls and auto pellet feeder. Cleanup is also 60% less demanding because the convenient trap door is for burn pot cleaning. With this efficient pellet smoker, the money you spent will be worth it.
Second, more people know about them. More manufacturers are realising the advantages of pellet smokers and hopping on board, the market is expanding, and with the advantage of the internet putting all the info at our fingertips, even someone who hasn’t got the first clue about smokers and grills can find out everything they need in just a few minutes.
On Tabletop Models: I didn’t include them here because though extensive, this post is more of an overview of a few select makers of Pellet Smokers I think do a fine job with both manufacturing and product support. The one exception is that I did include a link to where you can find the Rec-Tec mini. That’s Rec-Tec’s answer to the smaller, tabletop or tailgating models.
It can be said often enough: the best pellet grill is the one that's best for you. Ultimately, you're the one paying for it and you're the one who will be cooking on it, so make sure whatever pellet grill you choose is the one you'll be happy with. Just because you're friend has no qualms paying top dollar for the most advanced grill on the market doesn't mean you should feel bad about spending half as much on a grill that does the things you want it to do. The best advice: do your research, be informed, and know what you're purchasing. If you can do that, you're unlikely to experience buyer's remorse.
The initial design by Mr. Traeger consisted of a “classic” drum barrel shaped grill design with a chimney on top. Instead of the firebox, the grill contained a pellet hopper. It used a fan to distribute the heat evenly over the pellets. Unlike the modern pellet grills, the original design didn’t include any auto-ignition features and the pellets had to be lit manually.
An electric smoker and a pellet smoker, according to the reviews, both allow you to set the temperature and walk away. However, the flavor that you’re going to get from a pellet smoker is a lot stronger as compared to an electric one. Pellet smokers allow you a little bit more versatility than an electric smoker, whereas electric smokers are better at maintaining and controlling the temperature inside the cook box.
One of the most common problems people encounter with pellet grills is abnormal temperature fluctuations—the controller is set to 250°F, but the grill is dropping to 200°F then climbing to 325°F. Usually people assume that it's a mechanical issue and either the controller or RTD probe need to be replaced. However, very often the problem is far simpler and the solution far easier.

3-Position Controller - 3 position controllers, also called LMH controllers, have just 3 temperature settings—low, medium, and high—which correlate to roughly 225°F, 325°F, and 425°F. They feed pellets in fixed cycles that are determined by which setting you choose. With just three settings to choose from, though, you have less control over cooking temperatures than more advanced controllers. These controllers are often found on lower priced pellet grills.


Great reviews. I have been lately looking into pellet poopers. I currently own a large Big Green Egg and a Pit Barrel Grill. My Egg has limited space. On the PBC (Pit Barrel Cooker) I can cook a ton of food as it uses hanging meat method. But it has zero temperature control on it. A set lower vent and that’s it. You have to adjust the lid to get the temps up. I have adjustable rings for my Egg that allows for increased capacity. Eggs are great smokers, grills and ovens. I do have a FireBoss temp controller for the Egg which will allow a set it and forget operations. Wifi controls also. With that being said, I am looking for increased capacity in my cooks. I was seriously considering a XL Primo Oval or a XL BGE. Then I found these pellet poopers. After reading this blog and other reviews I found some limitations. One the lack of smoke flavor. Now with my Egg I add chunks of wood into the lump for smoke flavor. Same with the PBC. The PBC has different smoke flavor as the fats and juices from the meat drip on the hot coals which ignite (according to PBC’s website) and produce a smokey flavor in the meat. I’ve read two ways to increase the smoke flavor in Pellet Poopers. One is to start at a lower temp for a few hours, then crank it up to cooking temps. Two is the smoke tubes or Mojo Bricks. My question is do these techniques work? One review on the smoking tube said that they really didn’t make that much of a difference. Another issue was for grilling and the lack of direct heat. Grill Grates would eliminate this concern correct? My understanding of Grill Grates is that they provide a way to direct grill in an indirect environment. That’s a limitation with both of my cookers. The Egg can Indirect or Direct grill. Not both. Yes I can remove the indirect piece and set up the Egg for direct grilling, but you risk burnt fingers even with welders mitts on. Wouldn’t the Grill Grates on a Pellet Pooper solve this problem? Allowing you to slow cook that steak to say 10 degrees shy of your temp range then sear it on the grill grate for the a couple of minutes on each side to get it to your desired temp range? Or go the other way, sear first for a few minutes per side then indirect cook it to the desired temp?
Your choice of the pellet can also dictate how much cleanup you’ll have to deal with (even though generally 10 pounds of pellets can produce at most half a cup of ash, but this varies from pellet variant to pellet variant). Just be warned that when the temperature is high, there’s not much smoke happening, so you need to smoke out your meats at lower temperatures to get that smoky flavor.
Having the same problem as the rest of the group. Rec Tec, Yoder, Green Mountain, Pellet Pro, or MAK? All seem to be heavy gauge SS, Pellet Pro seems really good value, MAK and Green Mountain seem to have controllers with more features. Have a friend who bought Rec Tec 3 years ago, he cannot say enough about the good customer service and the grill. If you could only buy one (money not the issue among these 5), which one, and why?
Hello Mark! Thanks for commenting here. The Kalamazoo Hybrid Grill looks like a BEAST! If you can swing it, I’d go for it. I truly enjoyed cooking on the Memphis Grill, which is to date the most high end pellet grill I’ve used. It offered a nice blend of professional grade convection with the wood fire taste of the pellets. The Kalamazoo hybrid really does seem to offer one step beyond with the addition of charcoal and wood chunks. I see that Derrick Riches of About.com stands behind the Kalamazoo brand. You’re hard pressed to get a better endorsement of a grilling product than that! Keep me posted at kevin@bbqbeat.com and let me know how your search goes! 🙂
With a massive 700 square inches of primary grilling space, this grill impressed us when compared to other Pit Boss grills we reviewed. Its size is large enough to cook for large groups of people. It features a Flame Broiler that uses slide-plates which allow for direct flame grilling, which means you get an even cast-iron cooking each time. If the 700 square inches isn’t enough, you can make use of the additional upper cooking rack space. The racks are made of porcelain-coated cast iron for optimum grilling as well as easier maintenance.
Depending on size, the Traeger grill is very easy to store. However, the camp chef is usually the most portable with ease of transport and storage while the big green egg grill has a weird egg shape but a bit compact depending on size. Therefore, depending on your size, you can easily store any of these grills in as little space as you want. Besides, most have wheels for easier movability. As for cleaning, the Traeger grill is easier to clean and maintain, when compared to the other two grills.
Add humidity to your grilling environment while also Add humidity to your grilling environment while also adding smoker flavor. This dual smoker/humidifier can accommodate liquids and wood chips or pellets for delicious succulent foods. The even heat of the cast iron heats the liquid in its reservoir creating steam that permeates the food on the grill. The open ...  More + Product Details Close
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