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Thankfully the popularity of pellet grills spurred many new pellet fuel manufacturing companies to enter the industry.  There are also some very big names in the grilling world that have seen the light and are now producing pellets as well.   This has helped the availability of pellets for sure, but we are still not to a point where pellets are commonplace in stores in all areas.
I have owned my YS640 for about 9 months now. Before I bought this I researched smokers/grills for about 2 years because I had very little experience with them & cooking in general. With the help of a few good websites I have produced some great food. There is a ton of room to cook on & the heat stays pretty much where you want it. Only a few issues I have had is that where the stack mounts to the side of the grill it drips. I did have a scratch on mine from the shipper & when I called about it I was sent a can of matching high temp paint very quickly. One thing that I like the most about this smoker is it is heavy. You can tell that this thing was built to last.
With a large cooking space and the most advanced cooking techniques, this is easily one of our favorite products among our top ten. While it lacks some of the features that the other grills and smokers in this review have (such as an ash and grease cleanup systems), it does deliver fine-dining quality foods, which is the ultimate goal of every grilling enthusiast. For its price, it offers some of the best features you can find in high-end products.
Now, jump ahead to my actually trying to get my Traeger replaced.  Per the email, I called Traeger customer service expecting the same service I received right after Christmas.  NOPE!    I spoke with Frank (Carson) I believe.  He did everything from accuse me of shutting my grill off and turning it back on incorrectly (impossible since I was in the house) to not cleaning my grill.   Neither of which were correct.    He basically made me feel like my grill was unsafe!  His attitude was HORRIBLE!  He was rude and condescending.   A nightmare to work with!
They had the field to themselves for a few years, but the idea was too good to go un-imitated, and soon competitors began popping up. In the early days, most pellet smoker controllers had only three settings—low, medium, high (LMH)—and there was no temperature probe in the oven to create a feedback loop. So, whether you were smoking a few slabs of ribs on a scorching summer day or six pork butts during a blizzard, the controller only knew pellet-feed on and off times for its standard settings. It had no information on the actual temperature inside the cooking chamber.

just received my new YS-640 two weeks ago and I absolutely love it. The shipping process and delivery was just as described. The delivery guy unloaded it off the truck, and wheeled the pallet into my garage. Everything was perfect. I am very impressed with the build quality...this thing is a tank. So far have smoked ribs and a brisket, and grilled chicken breasts. The grill heats up much faster than I expected. Temperature holds very steady over the long cooks. I love having the built in probe ports. Still figuring out and tweaking the baffle to control different cooking zones. Only negative thing I say is it can be difficult to manouver in tight quarters because it's so heavy and only the small caster wheels turn. So if you need to move your smoker around a lot, consider the comp cart.

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Aside from durability, a well-built pellet grill has another significant advantage: It will perform better. High-quality materials and good construction allow the grill to retain heat better, making it more efficient and providing better pellet consumption, even in cold weather. Furthermore, it's unlikely that a brand offering a cheaply made grill invested much time designing it to maximize airflow or engineering a control board that can hold a tight temperature.
Therefore, for a reliable and consistent meal/ grill every time, go for the Traeger grill. It is easy to set and control the temperatures, thus the results are always as expected. Besides, a novice griller can master its use immediately, as it is a complete digital experience. On the same note, it can do a lot more than just grilling. You can use it to smoke, barbecue, braise, roast, and bake, all through the digital control system.
A portable offering from Green Mountain Grills, the Davy Crocket is the most affordable pellet grill on our list, and the only one with WiFi capability. It’s compact, weighs only 57 pounds, and has folding legs so you can pack it up and bring it camping, tailgating, or to the beach. That’s something you can’t do with the Traeger Pro 22, and something we’re really excited about.
3-Position Controller - 3 position controllers, also called LMH controllers, have just 3 temperature settings—low, medium, and high—which correlate to roughly 225°F, 325°F, and 425°F. They feed pellets in fixed cycles that are determined by which setting you choose. With just three settings to choose from, though, you have less control over cooking temperatures than more advanced controllers. These controllers are often found on lower priced pellet grills.
Food not cooking evenly or at desired times: It’s worth checking out the health of the fans in your pellet grill. Usually, if the fan is unable to distribute the heat properly throughout the whole smoker, these problems occur. Fans are relatively inexpensive and very easy to replace. Even if you see the fan working and still getting these problems, it might be that the fan is working intermittently or at slower speeds that it needs to. Have it replaced: it would be the best course of action and won’t be heavy on your wallet.
But if you like the idea of a wood pellet grill, one of the oldest names in wood pellet grilling is Traeger, which developed some of the first units to use this technique three decades ago. Having that name recognition gives Traeger a leg up versus some of its competitors. And for the most part, Traeger’s grills live up to what consumers expect from this established brand, providing good design and longevity. They don’t typically match up with the higher end models currently on the market in terms of precise cooking temperatures, but Traeger is a nice mid-range product with several price points available.
Still loving it after cooking about 100 meals. Thru rain, snow, and the occasional nice day it is still going. Today I'm about to grill brats. My weber grill sits around rarely needed so it's going to get sold. I discovered with quality pellets it can grill just fine to temps up to 450. The camp chef grill cover keeps the pellets dry in the hopper so I don't even take them out unless you want to change flavors. I did have to seal the hopper handle around the rivets to keep the rain out but other than that it is very tight. See the pic makes smoke like crazy.
Pellet grills preheat quickly, so you can start cooking almost immediately, and the pellets are available in a number of woods, for different smoke flavors. The smoke has a subtle wood-fired flavor with less of the acrid flavor that comes from standard wood or charcoal. For the maximum smoke flavor, it’s best to cook at a temperature lower than 250 degrees, while higher temperatures cook faster with less smoke.
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