I bought a Yoder YS480 three years ago. I still use my cheaper pellet grill for everyday smokes, but I use the Yoder when I want to get serious. It does a beautiful job on baby back ribs (can do up to 8 racks laying flat on the grate) and I have smoked two complete turkeys at a time. The only time I have had a problem after 2 1/2 years of smoking was caused by a failed temperature probe. I got a new probe, installed it in a few minutes, and was back up and smoking again.
I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.
Like with e-cigs and their gimmick of flavorful e-liquids, pellets for pellet grills and smokers also have different flavors added to their pellets, and they include bourbon, maple, apple, cherry, mesquite, alder, pecan, and hickory. You can mix flavors, change flavors, or use different flavors for every day of the week if you do everyday barbecues and grills for your restaurant or something.
As far as size goes, bigger is usually better when it comes to pellet grills. A large hopper means a longer time you can cook without needing to refill your fuel source. A bigger grill size means more room for a variety of meats or side dishes. Look for at least 700 sq inches of cooking space (that can include the upper rack as well – remember, pellet grills work like convection ovens.)
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It’s got built in manual controls, but there’s also the option to download an app to your phone so you can control your smoker through your wifi! Honestly, this really impressed me, and I don’t know why other manufacturers aren’t all over this. Apparently there’s a cloud based app coming out soon so you can control your grill anywhere you can get internet, so you could be sitting at your kids football game whilst checking the status of your post-victory feast! The controls are also fully programmable, so you could for example set it to smoke for 5 hours and then cook for 2, finishing just as you pull up onto your drive.
Local availability of pellets is only one problem though.  How are you, the consumer, supposed to know which is a good pellet brand versus a bad?  If you do a Google search for “where to buy pellets” you are likely only to see a lot of advertisements all proclaiming their product to be the best.  This situation is very akin to what consumers in the charcoal industry deal with as well.
Hi – my husband and I are really interested in a pellet smoker. We came across some when we were at a fair and are trying to find more information about the Traeger brand because the price seems affordable compared to all the others you mentioned. You started out talking about the Traeger but never gave any feedback on it? Little help please:) Thanks!
As more pellet grills enter the market, they are forced to differentiate themselves from the competition. One way of doing that is through innovative technology and advanced abilities. When comparing pellet grills, look at the whole package, including its capabilities, as well as which features are available and whether they come standard or are optional. Some of the more popular features to look for include:
So what about the question of blends versus 100% pure species pellets?  Should you avoid blends?  Should you only use 100% pure?   That is a web to unweave and depends greatly on what you are cooking as to the correct answer.  Through our testing we found many blends to work very well.  We liked them so much that we incorporated them into what we offer.  Not all blends are created equal though and the amount of hardwood versus flavor wood varies widely across brands.  We also found that some 100% pure pellets such as cherry and apple had harder times reaching higher grilling temperatures and lacked the harder core flavor punch of hickory or mesquite.  Coming from the world of stick burners many new pellet grill owners assume that going 100% cherry or apple is going to work for them since that is what they have grown accustomed to.  At the end of the day, they end up moving to a pellet with a deeper flavor like hickory or mesquite to get the results they are used to.
You want your smoker to retain heat and to maintain a constant temperature. If you purchase something that’s inexpensive, yet made with a thin metal, you’re going to regret it because you’re going to be constantly fighting with the temperature. You could purchase the best smoker pellets, but if you don’t have a high quality smoker, it is all for not.
Hey Dan – I think you’d really up your versatility with a good pellet smoker. Smoke profiles seem to depend largely on the quality of pellets used and then also on the burn consistency of the fire pot. What I mean here is that many pellet smoker users tell me that they prefer models that cycle over faster with frequent temp checks rather than those with longer wait times between temp checks. Cycling faster means that pellets burn more consistently and do not rest to a “charred” state and they “reactivate” This latter problem sometimes results in less than optimal flavor. Yoder smokers cycle very fast and are preferred by many due to this and their thicker metal construction.
Their behavior is sometimes counterintuitive. The hotter they get, the less smoke they produce, and at their top settings, they don't produce much smoke at all. This is good for when you are baking cakes or pies or doing dishes that don't need smoke. But down under 250°F, they produce plenty of mild, elegant smoke. And even though the fuel is wood, it is hard to oversmoke with a pellet smoker. Burning wood on a charcoal grill produces much more intense smoke flavor.
I would make that decision based upon desired temperature. Very few of the smokers on your list can surpass the 485 to 500 degree mark. You’ll read a lot of discussion about grill grates helping you get into those higher temperatures and that product does work. I would simply pick a smoker that can get to the desired temperature you want like the Louisiana and the Memphis. Both can exceed 500 degrees and both can hit 600 degrees without problems.
Have you reviewed at all the Grilla Silverbac? If so, does it not make your list because it isn’t as good a quality as those you have picked? I mean, when I look online for reviews of those who have bought them I haven’t found anyone disappointed with theirs, but perhaps they haven’t been out as long to have a track record? I’m so confused at this point as to which to buy with PID or no PID (some say smoke does better without one), thickness of metal, etc.

Product is decent but customer service really didn't help me out when they sent me a wrong accessory part that was ordered by their customer service department. Explained that the representative misunderstood my request for an inside shelf but I was sent outer shelf which I have already . Tried to be fair and asked them to pay for the return shipping so I could return it back. They said we will gladly return your $ . Well till this day after numerous calls and false promises for the credit return .. there still is no refund. They seem to care but actually they did nothing. It's been 3 months of calling. Sorry to say we are Done with this company. If they can't settle a small concern and have A + service then don't bother! Good thing they are not the only smoker on the market. Shop around folks.
We were surprised to see that the pellet grill was WiFi-compatible. Usually, grills come with basic remotes, but this one comes with a digital WiFi controller. It allows you to control and monitor your cooking through an app on your iOS or Android phone. We found this convenient, since we didn’t have to get up to check on our grill every few minutes. This is probably why it’s one of the top pellet grills in the market.
Good info, but it’s missing something… the cost to use. I’ve been looking for a long time to get into smoking. I have only ever used a propane setup for grilling. My main quesion is the cost to use propane vs charcoal vs pellets. I’m very interested in pellet smoking AND grilling. A couple times a week my wife and I will grill some chicken breasts or steaks. Can you breakout an approximate cost comparison to run the different methods? Appreciate it!
I have several smokers I have used over the years. I have dialed in everyone I own over a course of trial and error. They all get great results, but require me to tend them all throughout the cook. I wanted a smoker that I could easily get to the desired temp, maintain the temp, provide good smoke flavor, and have the size to do a small or large cook, and not need me to be tending it throughout the cook. The learning curve on this smoker is super easy if you know all your temps, your first cook will give you the results your looking for. I was a little worried that I was not going to get the smoke flavor with a pellet smoker, but my brisket turned out amazing, very tender, the smoke ring was perfect. When I was searching for a new smoker I was a little shy of the Yoder based on the price, but when you figure in the ability to grill as well this became a better alternative. The quality is top tier, this is built to last a long time. I'm so glad I went with the Yoder YS640 no regrets.
I bought this grill in May 2018. Had to return it to Ace 9 days later because it wouldn’t keep temp or would go out and fill up with pellets. I had to have the GM of Ace fight for me to get a new grill from Traeger. Once I did the new one seemed to work for about a month. Since then this one does the same thing as far as heat and pellets. I thought this thing was supposed to be a set and forget grill. If I don’t watch the heat it will be 200+ degrees over the set heat or sometimes be at ambient temperature and I have to pull me meat, grill and grease tray out so I can empty the heat pot of all the Unburned pellets. This thing is nothing but trouble. Does it cook great meat? Yes! When it works and you babysit it the whole time. On top of that customer service is about as useless as ** on a boar! They will try and tell you it’s something you’ve done wrong. I will be buying another brand smoker and giving this one to someone who like to deal with troubles.
At present, I am sponsored by and continually use pellets produced by CookinPellets.com. There are two versions of pellets – the Perfect Mix (Hickory, Cherry, Hard Maple, and Apple Woods) and 100 Percent Hickory. In each of these versions, CookinPellets uses all wood, no bark, no filler woods like oak or alder and no flavor oils. Just 100% of what is on the bag. I get consistently great flavor using these two varieties of pellet smoker pellets from CookinPellets.com, and I think you’ll enjoy them very much as well.
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