I've had my ys640 for almost a year now. I absolutely love it! I debated for a long time before my purchase. I'm an old school charcoal guy at heart. I used to have a gas grill and a coal pit. I got tired of replacing gas grills every few years and having two grills is cumbersome. I considered an egg but the pellet grill is so convenient. I'm impressed by the build quality of the ys640. It's so heavy. It won't be rusting through any time soon. No regrets. My treager owning buddy is buying a yoder as soon as his treager quits because he has grill envy

As the last criteria that we took into consideration, we have shared this a couple of times but we really wanted to focus on variety. We not only wanted to share some of the best tops of the line brands in the industry but we also wanted to share brands that may be unknown but offer excellent craftsmanship and material design. For instance, some of the grills we have shared are perfectly designed for everyday use, while some are designed for large events and parties.
We all know about Davy Crockett and Daniel Boone, but Traeger is the true pioneer of pellet smoking. This company introduced the first pellet smokers, and it remains the best-known brand, although competition is growing. There's nothing fancy here. Instead of a touch-pad controller, Traeger employs an older-style digital dial controller. No WiFi or meat probes; just no-frills schmokin' from the industry leader.
This smoker has cooking area measuring 560 sq. inches, large enough to allow you to smoke food for your friends and family. This is also enough to give you the best grilling experience, as we’ve found after reviewing the top products from Camp Chef. It also has a useful rack where you can keep your smoked food hot while your waiting for your whole meal to come together or that one couple who always arrive late for the party.
What we loved most is that it has a trap door to allow burn pot cleaning after every cooking. It lessened our job of cleaning this pellet smoker by 60%. It is more than amazing because from our research we know that a feature like this will cost twice as much as the Camp Chef. Honestly, this has emerged as our key point when we selected this smoker to be the best in our review.
Depending on size, the Traeger grill is very easy to store. However, the camp chef is usually the most portable with ease of transport and storage while the big green egg grill has a weird egg shape but a bit compact depending on size. Therefore, depending on your size, you can easily store any of these grills in as little space as you want. Besides, most have wheels for easier movability. As for cleaning, the Traeger grill is easier to clean and maintain, when compared to the other two grills.
Although pellet smokers already have their own custom-made wood pellets with different flavor and blends, if you choose to moonlight your smoker as a charcoal smoker for some reason (maybe for a different experience or a cooking experiment), you can use it as a regular smoker using wood chips. Under such circumstances, it’s going to be worth learning a bit about the types of wood chips out there.
Rubbery skin has very little to do with the type of heat (direct vs indirect). Rubbery skin is a result of too low a cooking temperature. Take your smoker/grill or whatever you use and get the temperature in the mid 400’s or even higher and you will get crispy skin. One thing though never let the internal temperature of your bird get over 150 or you’ll have crispy skin and dry crunchy meat too. Take it off the grill and let is rest a full 30 minutes. Best bird you’ll ever eat no matter which grill, smoker, 50 gal barrel, etc you cooked it on.
Consistency is the key to having the best results. If you want to make a tender brisket, your cooking temperature should be close to 250 F during the entire 12-hour cooking period. The control board is responsible for precision. There are three types of controllers – PID multi-position, non-PID one-touch, and 3-position. Check out the different types of controllers for the one that is right for you.
The smart-smoke technology in this grill uses an automatic electric feed system that is able to maintain a constant temperature from 180 to 450 degrees and has a hopper that can hold up to 20 pounds of pellets for extended cooking time. The digital control also handles igniting the pellets while fan-forced convection results in even cooking all around, much like rotisserie-cooked foods.
Like with e-cigs and their gimmick of flavorful e-liquids, pellets for pellet grills and smokers also have different flavors added to their pellets, and they include bourbon, maple, apple, cherry, mesquite, alder, pecan, and hickory. You can mix flavors, change flavors, or use different flavors for every day of the week if you do everyday barbecues and grills for your restaurant or something.
Lauded for its amazingly accurate cook temperatures and times and for affording cookers a real “unfair advantage” at competitions (according to those who lose to them)  – Fast Eddy’s Cookshack Pellet Smokers rank among the very best available on the market today. I love the history of Fast Eddy’s pellet grills. In 1986, Ed Maurin (Fast Eddy) – a retired KCMO Fire Fighter – cooked his first American Royal event. From that point on he was hooked on BBQ and on coming up with the very best way to ensure its production. By 1998 the first of his Fast Eddy’s pellet smokers was released to the market, and he was off to winning competitions and helping those who bought his cookers do so as well.
Hey Kevin great article. I too am currently looking for a pellet smoker. I’ve narrowed it down between a Yader, Memphis Pro and the Rec Tec. The Green Mountain did not seem very well built. The wheels looked liked the would break on the first roll and the stainless steel door was flimsy and did not have a good seal. I know the Rec Tec has a 6 year warranty. Do you know how long the warranties are on the other two?
The Camp Chef PG24S lets you set the smoker to your desired settings so you can leave it to relax while it does the rest for you. With an advanced digital temperature chip, it steadily monitors the temperature, achieving a constant cooking temperature at all times. Dual LED temperature displays allow you to easily check the temperature of the food kept inside your smoker without losing any heat. With an auto-dispensing pellet hopper that can hold around 18 pounds, your pellets are used efficiently. The grill can work in temperatures that range from 160F to 400F.
My Egg will last past my lifetime. And I have a lifetime warranty on it as well. I don’t want to plunk down good money(even $500 is good money if you think about it) to have a grill of no use in 5 years. I guess I’m looking for a do it all grill. Not that I need one to do it all, heck I can use my Old Smokey to grill up some mean steaks and burger and hotdogs if need be.
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The first thing we have to understand is the anatomy of a pellet smoker. Check the related section on this page to get the idea. Once we know which part goes where, the bigger battle will be won. Next, we’re going to have to be able to analyze the problem if we are to solve it. What seems to be the issue? Are the pellets not lighting up? Are the pellets getting stuck and not working properly? Weird noises coming out from the hopper? Are foods not cooking well? Let’s take a look at these problems and how to solve them:
Dealers are happily selling these while Traeger is aware per 1-800 call that they need to replace thousands of drip pans/heat exchangers on units that have been shipped because the ones in the units shipped allow heat to fluctuate widely. Traeger recommended NOT USING THIS BRAND NEW GRILL until I receive the replacement part which they will not receive until the last part of August and they will not commit to expedited shipping when they finally ship.
All the talk about made in China...... well it could have likely been made anywhere and inside the hopper it says "Tested". Well the LED display does not work correctly, i.e. not all the letters have all the LEDs light up to correctly state the temperature. The frame had a crimp in it on the front and when I closed the lid, it cam down crooked. It was not put on square with the grill. The warranty says that defective parts will be replaced, but the defective part has to be returned, pre-paid by me. That is B.S. This adds to my cost of the grill. Unless they pay for the return of parts, then it will just be fully returned to Amazon.
The best thing about pellet smokers is that unless you’re buying the absolute cheapest models, there are no bad choices. In this list for under $500, you’ll find pellet smokers and grills perfectly suited for dropping a few burgers at home use like the Traeger Junior Elite, for throwing in the back of the van and using anywhere like the Green Mountain Davey Crockett, or for cooking whole turkeys when you have ten people round on Thanksgiving, like the Camp Chef Smokepro.
Grilla Grills are not only great with their puns, but also great with their products. Since we compiled a list of top 10, getting rid of this product from our review was a very difficult choice. Silverbac Pellet Grill, along with several others from our honorable mentions list, has been tied with our advanced pick. Therefore, we were forced to place this on our honorable mentions list. With its traditional barrel-shaped design and astounding colors, they’d look nice in your backyard should they be your top choice.
Each of the alternatives to the Traeger Pro we’ve reviewed above is an excellent choice for an affordable pellet smoker. We think the Z Grills Master 700D is worth every penny and competes with the Traeger for even less money. We highly recommend you check it out. It has an even larger grill area, a larger hopper, burns just as consistently, and produces some perfectly smoked and grilled meats.
In fact, 80 to 85% of pellet smokers in the USA are Traegers. The consensus is that they are reasonably well built, though some buyers complain that quality has dropped since manufacturing moved to China. But of course we hear more complaints—as well as more praise—about Traegers, since eight out of 10 pellet smoker owners have one. Traeger can be found in many national chains, like Cabela's and Costco. It's not unusual to find special deals on this popular product line, so keep your eyes open.
Hey Brad, you’ve got 3 great grills there. Rec Tec has the edge on Pellet quantity. I like the build quality and support on the Grilla a bit better, especially with the extra insulation and updated comp wheel set up. Figure 10 min or so to get to top temps. Just remember to drop to around 300 F temp setting before going into the shut down cycle on any pellet grill if you’re cranking it up to the highest setting.
2. The grill does not come back to the set temperature after the lid is opened and closed to place the meat. I start it, close the lid, set the temp (startup procedure has changed to this according to Traeger service tech) and after 15 or 20 minutes it is not at the set temp yet...in fact it is declining. Well I need to cook on it and cannot wait forever so I open the lid quickly, throw the meat on, and close the lid quickly.
Hey Dan – I think you’d really up your versatility with a good pellet smoker. Smoke profiles seem to depend largely on the quality of pellets used and then also on the burn consistency of the fire pot. What I mean here is that many pellet smoker users tell me that they prefer models that cycle over faster with frequent temp checks rather than those with longer wait times between temp checks. Cycling faster means that pellets burn more consistently and do not rest to a “charred” state and they “reactivate” This latter problem sometimes results in less than optimal flavor. Yoder smokers cycle very fast and are preferred by many due to this and their thicker metal construction.
It's true that even the entry-level models of pellet smokers are a bit pricey. But I've never met an unhappy pellet smoker owner, even if they paid a few hundred bucks more than the cost of their neighbor's grill. And manufacturers are rising to meet increased consumer demand, with more selections, more features, and more competitive pricing. While many folks struggle trying to get cheap offset and bullet smokers to work, with a pellet smoker, it's easy to make the best smoked ribs, brisket, and pulled pork in the neighborhood.
If you have faced or currently face the problem with common things like pellet feed jamming or wear and tear of your smoker, then replacing the exact component will solve your problem. Thus, without changing your whole smoker you can continue with some $40 – $50 changes. It might seem complicated for you if you face a problem with your digital control system. Adding the element of professional knowledge will help tremendously. Solving problem with $150 is much better than spending $500, right?
I use to have a charcoal/wood fired smoker and it was a nightmare maintaining temperature especially on a long brisket cook. Instantly I've fallen in love my YS640 coupled with a fireboard. You literally set the temp load it up and walk away with no stress or worries about maintain temperature. It provides great smoke flavor too. Yes it is an expensive purchase but that is because this thing is built like a tank and will last for decades.
On Tabletop Models: I didn’t include them here because though extensive, this post is more of an overview of a few select makers of Pellet Smokers I think do a fine job with both manufacturing and product support. The one exception is that I did include a link to where you can find the Rec-Tec mini. That’s Rec-Tec’s answer to the smaller, tabletop or tailgating models.

Yes, no one likes to read the instruction manual. But there are many advantages of learning the specifics of your grill and reading the manual is key. Generally, you should not use water to clean your pellet smoker, so keep your hose pipe far away. These smokers have digital controllers, a motorized auger, a fan and an igniter rod for the fire pot. These parts will get destroyed if they come into contact with water. You should gently dry scrub the dirt off these parts, making sure not to disassemble any parts. Cleaning the thermostat will also prove to be essential; otherwise, it may read internal temperatures inaccurately.

It’s built pretty solidly, which is what you want with a portable system as it’s obviously being moved around a lot more. I’d say it’s similar in build quality to the Traeger Junior Elite, which as a top of the line smoker says all that needs to be said. If something does go wrong, there’s a two year warranty. I’d have liked more, but it’s there, and that’s good enough.

With their portable model, Traeger has their own version of the classic 'tailgater'. Still fairly hefty at a little over 60 pounds, this grill is still far and away the most lightweight model Traeger offers. The legs fold up for ease of storage and transportation. As with all other Traeger products, temperature controls allow grillers to use the Tailgater as either a conventional grill or a smoker.
Now, I will be very honest with this topic here. While prices vary from model to model and brand to brand, one thing to understand is that the best pellet grills are made with the best materials, made by keeping consumers needs in mind, made with intelligent designs and features that can serve and last a long time. There are pellet grills in the market ranging from extremely cheap and affordable to very expensive, and sometimes even unnecessarily expensive. While there are exceptions in many cases, the blatant truth is that good stuff will cost an extra penny. This is why I will be giving you my pellet grill review, so that you can see and identify your specific needs and buy a grill according to that instead on spending a fortune on low quality or unnecessarily multiple-feature grills.

Pellets look like rabbit chow. They are about the width of a pencil and as long as a couple of erasers. If they get wet they turn into a pile of sawdust. The beauty of pellets is that they have none of the additives and fillers in charcoal briquets, so they combust almost completely. Almost zero ash. The pellets provide the heat as well as flavor. No need to add wood chips. Surprisingly, they do not produce overly smoky food. If anything, the food is undersmoked to some people because the combustion is so complete.


Revising Product review to include photos! Excellent size and performs better than hoped for. Doe great job of smoking meats. Did a 12hr Pork Butt last weekend, tasty. Ran into a snag lately with the smoke stack though. Installed a aluminum patio cover over our deck $5,000. Now when I use my Traeger, the smoke has only a few feet to rise due to new roof over it. If windy, smoke billows in circles, trying to escape. And smoke will race into sliding door when opened. Experimented and came up with cure that works 100% excellent! Home Depot for 25ft roll of 6" Flexible Aluminum Duct. The 6" size goes over the hat on top of Traeger stack, pull down a few inches, wrap aluminum foil around bottom to seal. Other end over end of deck rail. Tried to keep as straight as possible, then trimmed to fit when expanded. Works like a charm and solved problem. Now smoke goes out end of 8ft long alum tube and out from under roofline, up into the air. No more smoke trapped under deck. With the flex alum tube, I can place it on East, West or North deck rails for smoke direction. Just thought I would pass this along as it did not effect the Traeger at all. Actually most likely helps with keeping air draft from entering thru smoke stack.

We ended up going with the Memphis Pro. We were fortunate enough to be able to see all of the manufacturers and models I was most interested in, at Sam’s NW BBQ. (Yoder, MAK, Fast Eddy, GMG’s, a few others, and then, the one we ended up with, Memphis.) Sam took a good amount of time, providing us fantastic information about each model. We ended up with the Memphis Pro for the following reasons: 1) The construction, mainly the double-walled construction; 2) the preciseness of temperature, and being able to hold the temperature (due to reason #1); 3) the extreme ease of changing from smoking to grilling without a lot of effort or reconfiguration; 4) the double hoppers; 5) and another BIGGIE, the fact that grilled or baked foods taste like that, and not like smoked cookies, bread, pizza, etc.
I love the taste of smoked food. I have now tried, ribs, turkey, chicken, and steak on my traeger grill and would have given them one star if not that smoked meat taste great. Everytime i use the grill, something that isn't supposed to happen, happens. I have to go out and check the pellet hopper every half hour to make sure it doesn't just use the pellets in the middle, so I have yo mix them around. Even when I do that, I can have the grill set for 225 and it goes up to 400-500 degrees or catches fire. Then when I restart it, it sometimes cools down to below 150° and shuts down in the middle of my smoke. I'm very dissappointed because the grill was not cheap, the pellets aren't cheap, and the food I am.ruining isn't cheap. I know traeger isn't going to do anything about it because I have called and they gave me "reasons" all of these things happen, and they already got their money from me but I am hoping I can deter as many people as possible from overspending on a defective grill. I really do wish it was a good product because I don't have the money to buy another.
If cost isn't an issue, check out the Elite Wood Fire. This 200+ pound behemoth from Memphis Grills costs more than some used cars, but it's fully loaded. Wifi-enabled, an extraordinary temperature range, and a cooking space large enough to be used by a small restaurant - the Elite has it all. The pellet hopper is built to match capacity, with enough fuel space to smoke for up to 62 hours straight.
DS, I have a green mountain grill. besides that for any pellet smoker cook your chicken at a high heat otherwise the skin will be rubbery. doesnt have to be a direct flame to get it crispy. I set my GMG to 425 flip it after 8 mins pull it at 170 crispy perfection. if you want more smoke flavor, smoke it at 150 for an hour then crank it up to 425 to finish it. I was upset with my rubbery skin when i first used it as well but i got some good advice from the pros. chicken doesnt need to be cooked low and slow to tenderize it like pork and beef does. it doesnt have the tissues or muscles that need to be broken down like beef and pork
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