The best way to ensure your pellet grill lasts for years to come is to purchase one that's built well and features quality construction. If you're in the store, lift the lid and feel its weight—is it flimsy or made from a heavier gauge steel? Pellet grills aren't like offset smokers, they don't need to be hefty, but they shouldn't feel delicate either. When you close the lid, see how it lays on the grill—are there gaps or is it flush, providing a good seal? Check out the joints, the hardware, and any welding—does the grill feel solid? It should be sturdy and all the joints and seams should fit together snugly, no gaps or spaces for heat to escape.
In addition to providing savings, using an oak base also creates consistency. Different types of wood have different densities, burn at different rates, and produce different amounts of heat and smoke. For instance, cherry burns faster than hickory, so using 100% cherry you’d go through more pellets than if using 100% hickory. The addition of oak allows every flavor to burn at a similar rate and with a similar heat output, providing consistency from cook to cook.
PID Controller–PID Controllers (Proportional Integral Derivative) are devices that most of the grill manufactures don’t fully utilize yet. They can be found as a separate device attached to the grills if you’re handy enough, but all the manufacturers aren’t fully considering them yet. Using a PID controller, you can accurately maintain the temperature while cooking and ensure that the food is cooked automatically to perfection without much supervision.
By far, the two most popular pellet flavors are hickory and apple. Both are classic BBQ woods, and between the two you can cook just about anything. Hickory produces a moderate smoke that’s strong enough to stand up to the bold flavor of beef, but isn’t so strong that it overpowers pork or poultry. Apple, on the other hand, produces a sweet and mild smoke that complements lighter foods like seafood and vegetables, but also has enough backbone to be used with poultry and pork. Although hickory and apple are the most popular flavors, you can also pair other combinations of moderate and mild woods (such as pecan or oak with cherry or peach) to sufficiently cover all your BBQ bases.
From boiling brewing frying or whatever the job From boiling brewing frying or whatever the job might be this little stove has the power to get it done. The maximum output high-pressure burner system heats mass amounts of liquid in a hurry and will maintain it at boiling temperatures making it a great cooker for home canning and ... More + Product Details Close
Hey Tom! First, thank you so much for commenting on this article. I hope it’s proved useful to you and helping you make your pellet smoker buying decision. I took a look at the smokers you mentioned in your comment, and they appear to be similar in build to those made by Yoder. I can verify that Yoder does exceptionally good work with both the build quality and the heavy gauge steel Construction of their smokers. I don’t know much about the manufacturing practices of the smokers you mentioned. I do like the fact that their controller automatically dropped down to a warming temperature after your food reaches the programmed temperature setting. That’s a feature that I’ve only seen in higher-priced pellet grills like the Memphis Pro Series that I talk about in this article. However, more grills are starting to utilize this in the programming aspect of their controllers. In any case it’s a great feature. To be honest with you I’m not sure that the auger mechanics are going to be all that different between smokers. I’m sure there are differences, but I don’t feel that they are dramatic enough to offer a distinct selling Advantage for the manufacturer. If you haven’t looked at them yet, you might consider taking a look at the Traeger Pro Series pellet grills. You can’t find it on Amazon, but you can find them at different retailers listed on the main Traeger site. A friend of mine has one major competitions using the pro series models.
Although mesquite is often thought of as the quintessential BBQ wood, don’t stock up on it until you’ve tried it. While many who are new to pellet smokers and BBQ immediately choose mesquite pellets, be forewarned: it has a strong assertive flavor than can overpower food. When buying pellets for the first time, its wise to choose flavors that are versatile enough to be used on many different foods.
I did a lot looking around at pellet smokers before buying the ys 640. This thing is amazing! I have been cooking BBQ for about 15 years. I owned a Gator pit entertainer which is made in Houston Texas (stick burning pit) and I currently own a $25,000 Ole Hickory Pit EL-EDX which can cook 700 lbs of BBQ at once. I wanted something smaller to cook for family. The ys 640 turns out PERFECT Q every time! The amount of smoke is just right. Plenty of smoke flavor without over smoking which is very easy to do in my other pit. This is an EXCELLENT product which I strongly recommend.
The Yoder YS640 is 32 inches wide, weighs 313 pounds, and is said to have a cooking range of 150 to 600°F (65 to 315°C). Yoder is known for heavy-duty competition smokers, and the thick, 10-gauge-steel cooking chamber on this model is durable and great for heat retention. It comes with a sophisticated proprietary digital controller, which Yoder asserts is not based on any off-the-shelf temperature controller of any sort. Yoder states that it designed the board from scratch around a general-purpose micro-controller chip and wrote its own code from the ground up in an attempt to provide superior flexibility, efficiency, and accuracy.
Pellet grills have a couple of very distinct advantages and disadvantages. The best can hold a constant temperature more or less indefinitely, provide even smoke at low temps, cook w/o smoke at high temps, make it possible to evenly cook several different meats and do a good job at two zone cooking. The Yoder excels at these. It is built like a tank, easy to use and I love it. One drawback for some pellet grills is the inability to reach high temps and sear. With the GrillGrates I have reached almost 600F and can sear with the best of them. Drawbacks. Well, it is a bit tricky to clean, but I guess I am keeping it cleaner than I did my previous grills!
Personal review of the Traeger: The auger fed the pellets after the fire pot went out making a large pile up which caused it to catch fire and burn up my grill. I had to use a fire extinguisher to put out the flames and prevent my house from catching fire. I sent Traeger the description of damages with photos. After much waiting and no response from the management team regarding my Traeger grill we gave up. The service team was very responsive but lacked any authority to make decisions to fix the grill. We worked with the service team for awhile having a different person each time respond and request information and photos that were already provided. Then, we got passed up to the management which is highly ineffective because we never heard from them, even after an email requesting an update. We really did like our Traeger grill and had high hopes that since it was under warranty and caught fire due to a failure we would have the grill repaired. Because of the terrible unresponsive service of Traeger we took our money and purchase a Green Mountain Grill.
With their portable model, Traeger has their own version of the classic 'tailgater'. Still fairly hefty at a little over 60 pounds, this grill is still far and away the most lightweight model Traeger offers. The legs fold up for ease of storage and transportation. As with all other Traeger products, temperature controls allow grillers to use the Tailgater as either a conventional grill or a smoker.
I have owned my YS640 for about 9 months now. Before I bought this I researched smokers/grills for about 2 years because I had very little experience with them & cooking in general. With the help of a few good websites I have produced some great food. There is a ton of room to cook on & the heat stays pretty much where you want it. Only a few issues I have had is that where the stack mounts to the side of the grill it drips. I did have a scratch on mine from the shipper & when I called about it I was sent a can of matching high temp paint very quickly. One thing that I like the most about this smoker is it is heavy. You can tell that this thing was built to last.
And #3, good bbq or grilled meats should taste great without a ton seasonings or sauce. Beef especially can be excellent with simple salt! Make sure your seasonings enhance flavor. Another great read, the late (and much grieved at our house) Paul Prudhomme’s ‘Louisiana Kitchen’ again available on Amazon used for a couple of bucks and a masterpiece! Paul was a master of seasoning. Don’t kill it with seasonings and sauce, enhance the foods flavors. Barks on meat are great if they are right. However burnt, sugar and many other seasonings detract from the meats natural flavor. I personally love a meat you can eat without a sauce and then sauce if you want some added flavors going on!
I store it in the Camp Chef cover. It takes about a minute to pull the cover off, install the gas cylinder and side tables, move it into cooking position on my deck, and light the burners. It doesn't take much longer to clean up. After getting the griddle back up to high temperature for cleaning, the active work of squirting, scraping and wiping down takes just a couple of minutes. After cool down, removing the gas tank and side tables (which fit nicely on top of the griddle for storage) and putting the cover on takes another a minute.
Second, It would be just my wife and me BBQing so I’m looking small. I’m considering the REC TEC Mini Portable Wood Pellet Grill (RT-300) after reading your reviews. Having only ever BBQed with hard wood coals on a Webber, is there going to be a taste fall-off going to the pellet grill as far as charring and/or smoke? I’d hate to spend that kind of money and get bland steaks. Really, steak is all we ever cook outside, though that would probably change with a nice grill.
Depending on your budget and grilling needs, there are a variety of Traeger options ,including the Renegade. With the Traeger Pro Series 22 you get a bigger Traeger with more advanced features at about the same price, while the Junior Elite, Tailgater, and Bronson also offer an incredible value. Or, if you prefer a pre-set package deal, the Outlaw Package comes with upgraded accessories and and costs less than the Renegade.
What makes it stand out from the crowd is that it’s the only pellet grill on the market (so far) that has an ash cleanout system… no more hauling out your vacuum to the patio to suck out the ashes when it’s time to clean out your grill! You just need a small cup… and with a simple turn of a small lever, the ashes drop out! You’ll LOVE this feature!
Hey Corry – GMG and Traeger have shown that they support their brands very well of late. In many cases, they both provide parts support even when warranty limits run out. If you’re considering a Traeger, I’d urge you to go with their Pro Series 22 or 34. Sounds like that’s what you’re probably looking at where they are concerned if you’re looking at a dealer.
PG24 by Camp Chef Pellet Grill also brings along a digital controller which you could use to set your desired temperature and at one point the heat in the chamber will be automatically adjusted. It allows meat to be smoked for hours at a temperature of 150 degrees F. You could increase temperature to 500 degrees F for searing and grilling. With convection, the cold and hot areas of the grill can be replaced with even heat.
The cleanout for both the pellets and ash is a huge perk to the grill. The patented “Easy Ash Cleanout” does not require the user to take apart the grill. Instead, they simply have to twist and dump the container. The 18lb pellet hopper is similarly an easy cleanout. The stainless steel also makes it easier to clean the grill because of the steel’s properties.
The small burn pot is covered with a large deflector plate that absorbs the heat and spreads it out below the cooking surface making them essentially wood-fired convection ovens. Flare-ups are a thing of the past. You need to keep the plate clean because it is right below the food and if you leave sauce and grease on there, it can smolder and leave soot on your food. Carbon buildup will also diminish its heat transmission.
Actual Cooking: This flat top is a game changer for cooking. The grill heats up very fast and heats up evenly across all 4 burners. It also has traditional grill grates beneath which makes this a 2 in 1 grill. You can cook a plethora of items ranging from tacos, cheese steaks, quesadillas, eggs, pancakes, hash browns, fried rice, assortment of Chinese dishes (beef and broccoli, Mongolian Beef, Garlic Chicken with Veggies, etc), and basically anything that could be cooked in a typical cast iron pan or skillet. It heats up bread, tortillas, and buns in a matter of seconds. The flat top itself can accommodate a lot of food at once and can cook for up to 50 people per hour at max capacity. The ability to cook multiple items on the flat top at once is especially helpful for cleaning as you won't need to have multiple cooking pans or skillets to clean up afterwards. Anyone that has the ability to use this as their main cook top should do so.
Each of the alternatives to the Traeger Pro we’ve reviewed above is an excellent choice for an affordable pellet smoker. We think the Z Grills Master 700D is worth every penny and competes with the Traeger for even less money. We highly recommend you check it out. It has an even larger grill area, a larger hopper, burns just as consistently, and produces some perfectly smoked and grilled meats.