I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.
I purchased my first Traeger Grills over a year and a half ago and now I am on my third grill. I have had the most amazing experience grilling, smoking and baking. I do everything on my Traeger. It accurately holds the temperature, starts up automatically and has convection which cooks my food evenly and thoroughly. I recommend this grill to anybody who’s looking for a amazing cooking experience with little effort and really likes to show off to their friends how good their food tastes. My favorite part is being able to walk away from the grill and not have to babysit it so I can do overnight briskets without even checking them. I love it.
Speaking of competition cooks, you’ll find that many competition BBQ pitmasters who use Pellet grills as their primary means of cooking are among the more well rested come Saturday. The next step we’ll cover in this selection of Pellet Grill Reviews is getting your pellet grill / smoker up and running. Again, what you may not see in may Pellet Grill Reviews is repeated mention that you’re not going to get that “deep smoke” flavor profile using a pellet smoker. Though, this can be achieved by using something like the Amazen Pellet Tube Smoker 12″.
I bought my second Traeger Grill around Thanksgiving (my last one died after 3 months), spent most of the day assembling it only to find it didn't work. Customer service told me to reset the thermostat, I did and it shut down.  I did this routine a few more times with customer service and it kept shutting down, day after day.  Traeger reluctantly sent me a replacement grill and promised it would be Fully assembled (I have little use of my left hand and can't work with small parts)  Well it showed up unassembled in a bunch of little boxes. Customer service told me 4 times that they would call back with a local Traeger dealer to assemble it. Four promises to have someone come out and not even a phone call.
Now, I will be very honest with this topic here. While prices vary from model to model and brand to brand, one thing to understand is that the best pellet grills are made with the best materials, made by keeping consumers needs in mind, made with intelligent designs and features that can serve and last a long time. There are pellet grills in the market ranging from extremely cheap and affordable to very expensive, and sometimes even unnecessarily expensive. While there are exceptions in many cases, the blatant truth is that good stuff will cost an extra penny. This is why I will be giving you my pellet grill review, so that you can see and identify your specific needs and buy a grill according to that instead on spending a fortune on low quality or unnecessarily multiple-feature grills.
Depending on your budget and grilling needs, there are a variety of Traeger options ,including the Renegade. With the Traeger Pro Series 22 you get a bigger Traeger with more advanced features at about the same price, while the Junior Elite, Tailgater, and Bronson also offer an incredible value. Or, if you prefer a pre-set package deal, the Outlaw Package comes with upgraded accessories and and costs less than the Renegade.
Generally speaking cheap grills are not made with quality materials. While the outside may look good, often times you will find the guts of the grill are made with lower grade metals. This of course affects functionality and longevity. If the inside of the grill isn’t made using quality materials you will literally burn through it over a certain period time.
The real innovative feature of this monster pellet grills is that with it can be divided into two independent grills or opened up into one that can accommodate a whole hog (though a rather small one). The best part of this is that it can be a 600 square inch pellet grill when it needs to be or a 1,200 square inch grill when it has to be. For the person who might need to do a lot of cooking once in a while, this is a very good option. With two pellet controllers, mounted on opposite ends this pellet grills has all the versatility imaginable.
To sear a steak you need direct radiant heat. I don't care if you can heat the air to 1000°F, it is still indirect heat and that does not deliver as much energy as direct radiant heat. It's physics, but not hard to understand. In short, heat is not the same as temperature. It feels hotter at 80°F if the sun is shining on you than if it is 80°F in the shade. I discuss the concept in more detail in my article on thermodynamics of cooking.

A good pellet grill can hit high temperatures for that perfect steak and still hold a steady low and slow temperature for great barbecue. All the while adding great smoke flavor from hardwood pellets. These pellet grills cost more but do so much more while being highly efficient, precise in temperature and widely capable. Among these, you will find cookers large enough for a whole hog as well as units with full network interfaces for controlling from a distance. These are the best of the best in Pellet Grills.
Smoking v. Grilling more about the temp you’re cooking at than how it’s heated. Smoking happens below 300F most of the time. The Sawtooth Pellet Grill can get to 550F-600F at the top end so it’s more of a grill at that point that smokes. I’ve grilled burgers and fajitas and other stuff like you would a gas grill. Works great and it’s made in the US!
The first thing to consider before purchasing a pellet smoker is your budget. This will allow you to buy the best pellet smoker for the money. If you are a beginner, you do not need to get an expensive unit in order to produce results. However, if you have some experience and you want to take your smoking to the next level, you may look into a more expensive model with the goal of getting some of the features you want.

So Kevin here is where you come in. Been wanting to make getting consistent Q on the table regularly and easily. Been looking at pellet poopers for about 5 years now and decided to take the plunge. Had already done enough looking a few years ago Traeger’s issues had scared me off. Several friends had them and raved but always mentioned problems. I decided from my work I don’t want to be buying someone’s, ‘we know the problems and are fixing them’ if you can find something solid for similar cost. Yoder and FEC were pretty much my finalists. So I was doing my final thoughts and found your article.
Though it is technically a grill, you can carry out so much cooking styles in it. It can be used to sear meats and other food to a perfect golden crusty perfection; it can be used to bake quiches just like you would in a normal indoor oven. This is absolutely a trademark appliance that can also be used to smoke food, it can also be used to slow braise food, making it ideal for cooking up winter stews and casseroles. And very obviously you can grill in this thing. The lid on the pellet grills also aid in fast cooking by trapping smoke and heat and allowing the food to cook and flavor through quickly and more evenly.
One option is to put a griddle or a frying pan on the grill, high heat, get it blistering hot, add just a little oil to prevent stickling, and sear by conduction on the metal. It should only take two to three minutes per side. This is a good technique for reverse seared meats. You start them indirect, low and slow, with a little smoke, and then Maillard the outside in a hot pan or on a griddle. No, it's not cheating. It's making food better.
You need some temperature control in your grilling system: Even though most propane and charcoal grills include a temperature gauge, they’re not precise. Because the pellet Traeger grill works more like an oven, cooking at a precise temperature setting is a lot easier to do. It’s not quite as precise as the oven in your kitchen, but the Traeger system’s temperature control is surprisingly accurate most of the time. Some manufacturers of low cost pellet grills only offer low, medium, or high temperature settings.
When you think of a pellet smoker, what comes to mind is the rich taste of BBQ, better manipulation and convenience. These are exactly what the best pellet smoker should give you. To find out the best, among the many out there, you should think of various features. A burner that can give you control, comfort, long service, and great flavor in food is something a top rated pellet smoker should have. Let’s take a look at all the factors you should consider when making your purchase.
Although mesquite is often thought of as the quintessential BBQ wood, don’t stock up on it until you’ve tried it. While many who are new to pellet smokers and BBQ immediately choose mesquite pellets, be forewarned: it has a strong assertive flavor than can overpower food. When buying pellets for the first time, its wise to choose flavors that are versatile enough to be used on many different foods.
As another criterion that we took into consideration, we felt that the pellet grill size was important to include in our selection process. One of the main reasons is because we wanted to share a wide variety of pellet grills that were designed for multiple uses. With that said, other reasons include the size and weight of the grill as well as the price. Meaning, the bigger the grill the more pricey it can become and the more it will weight depending on the material design. However, we also wanted to share compact varieties such as the Green Mountain Grill which is perfect for tailgates and small outdoor events or camping.
In 2008 there were only two consumer pellet grill manufacturers. Today there are dozens. The market for these relatively expensive devices is small but growing fast. Not all of these small manufacturers will survive. Forget the warranty and ask "When it breaks will the manufacturer still be in business?" They do not have repair shops near you. When it breaks will they be able to diagnose the problem over the phone? They may be able to figure it out, but then you have to buy the replacement parts and do the repair work yourself. Are you up to the task?
As the last criteria that we took into consideration, we have shared this a couple of times but we really wanted to focus on variety. We not only wanted to share some of the best tops of the line brands in the industry but we also wanted to share brands that may be unknown but offer excellent craftsmanship and material design. For instance, some of the grills we have shared are perfectly designed for everyday use, while some are designed for large events and parties.
Good info, but it’s missing something… the cost to use. I’ve been looking for a long time to get into smoking. I have only ever used a propane setup for grilling. My main quesion is the cost to use propane vs charcoal vs pellets. I’m very interested in pellet smoking AND grilling. A couple times a week my wife and I will grill some chicken breasts or steaks. Can you breakout an approximate cost comparison to run the different methods? Appreciate it!
There is no party like a backyard grill and BBQ party on a hot summer weekend with some good music on the back, and of course the centerpiece: the food. You see, food is a universal language. It is a way to say how much you appreciate and care for one another; a way to people’s hearts. And there is nothing more comfortable, warm and heart than some good old open grill and BBQ cooking on your pellet grill. And this is the reason you need an expert pellet grill review. 
Pellet smokers can be used as a charcoal grill by adding the lit charcoal into the charcoal tray. Some of the best pellet smokers allow users to attach a propane tank to the stove to convert them into a gas grill or a kitchen oven. With a flat-top accessory, it can even be used as a griddle. A pellet smoker is an all-in-one solution for the hardened grill masters.
As you can see from the image of a Traeger Pellet Grill above, pellets move from a hopper (left) via an auger to a burn pot (far right). The rate at which the pellets are fed into the hopper is dictated by your Pellet grill’s thermostat. Extra fuel in the form of oxygen is blown over the burn pot to increase the burn rate and help regulate a nice, steady, and efficient burn. The lower your temp, the more smoke is created.
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