Thanks for the great information and the research you did. I am a retail store owner in Boise, Idaho area and we sell a pellet grill smoker in our store. I would like to encourage to look at the Sawtooth Pellet Grill. It is made local here and is American Made. It is an excellent grill for the price with an awesome company backing it. You can find their website at sawtoothpelletgrills.com. Again thanks for the information and if you do another publication regarding pellet grills, I would love to see what your opinion of the Sawtooth would be 🙂
The Rainier is also hearty as hell. It survived banging around in the bed of my truck for four years. And I didn’t exactly baby it, cramming it into the limited storage space in my truck with paddles, helmets, and all manner of gear. But I never worried that it wouldn’t fire up to cook another meal. Once, one of the stubby rubber legs popped off as I was pulling the Rainier out of my truck. The stove sat crooked for a weekend, but I eventually found the leg and simply screwed it back on.
The monster of the Traeger Pellet Grill line, the XL boasts 850 square inches of cooking space, which is big enough for a small whole hog or 16 racks of ribs. At around $2,000USD, this is Traeger's largest and most expensive pellet grill. The pellet hopper holds more than 42 pounds of pellets in front of the cooker, under what serves as a work space. This is big enough for catering or competing, but ultimately it is still a Traeger which means a little less than ideal quality.
When reviewing pellet smokers, we’ve gone through over 1000 different user reviews to get an accurate understanding of how useful the products have been to them. With that primary data in hand, we did an extensive online research on 65 products from 17 different brands popular brands. In fact, we even looked into three less known brands as well, but they failed to stand out. We left no stone unturned.
We ended up going with the Memphis Pro. We were fortunate enough to be able to see all of the manufacturers and models I was most interested in, at Sam’s NW BBQ. (Yoder, MAK, Fast Eddy, GMG’s, a few others, and then, the one we ended up with, Memphis.) Sam took a good amount of time, providing us fantastic information about each model. We ended up with the Memphis Pro for the following reasons: 1) The construction, mainly the double-walled construction; 2) the preciseness of temperature, and being able to hold the temperature (due to reason #1); 3) the extreme ease of changing from smoking to grilling without a lot of effort or reconfiguration; 4) the double hoppers; 5) and another BIGGIE, the fact that grilled or baked foods taste like that, and not like smoked cookies, bread, pizza, etc.

Because the wood pellets are the grill’s fuel, you should pay careful attention to the pellet hopper, the chamber that holds the pellets. You want a large enough hopper to hold all the pellets you need for a single cooking session. Look for a hopper with at least an 18-pound capacity if you want to slow cook for longer periods without having to refill the hopper.
Hi Brad! Thanks for your comment. I’d give Grilla Grills a hard look. Their Silverbac model is as solid as they come. The sear box on the Camp Chef is an interesting addition. Given that it’s propane powered, it would be pretty much light, turn and go. So, as you said, low maintenance. Still… with a set of grill grates, you should be able to get a sear at top temps on most pellet grills that would meet your expectations.
When it comes to the material design of a pellet grill, the material is one of the most important aspects to consider for many reasons. First of all, the material has to be able to withstand extremely high temperatures and also be able to cook properly without the heat escaping the grill. With that said, the exterior or the grill has to be able to withstand high temperatures so the color does not peel, rust, or other defects. With that in mind, we discovered that all pellet grills have to be designed from some of the most important materials in the industry, so they can withstand the test of time. Alongside this, pellet grills are built to last so individuals can enjoy them for years to come. When it comes to the exterior craftsmanship of a pellet grill, the most common material is a powerful steel construction. Steel is also known as one of the most powerful and durable materials in the industry today. However, steel does rust if it is exposed to water. Therefore, many quality brands have powder coated the steel so it can be water resistant and does not rust easily.
Hi Brad! Thanks for your comment. I’d give Grilla Grills a hard look. Their Silverbac model is as solid as they come. The sear box on the Camp Chef is an interesting addition. Given that it’s propane powered, it would be pretty much light, turn and go. So, as you said, low maintenance. Still… with a set of grill grates, you should be able to get a sear at top temps on most pellet grills that would meet your expectations.

Whether you enjoy smoking, or if grilling is your passion, the Camp Chef® SmokePro Deluxe helps create the perfect meal! From the backyard to the campsite, this pellet grill and smoker cooks up your favorite dish. Durable and heavy-duty, this smoker/grill boasts outstanding temperature sensor gauges to eliminate the guessing associated with smoking. The SmokePro provides internal cooking temps and internal food temps for delicious results.
Cleaning up after grilling is every cook’s dreaded part of the process, but this pellet grill simplifies that. Its warming rack comes with a patented ash-catcher system, the Ash Can Cleanout System, that allows for an easier cleanup of the unit. Additionally, it also features a grease drip disposal system that comes with a bucket. You won’t have to waste precious time cleaning up afterward!
Renegade Pro is built to suit all your cooking needs; it can cook, braise, broil, char, sear, bake, smoke, roast, grill, and barbecue your food to that “melt-in-the-mouth” perfection. To bring about this versatility, it offers different temperature settings, such as “Hot and Fast” and “Low and Slow” that can be controlled using its Digital Pro Controller.
I had my Traeger grill now at least a week. Not really satisfied because every time I use it it does good for about a hour then it starts to cool down very quickly. Have to turn it off and start over and over again. This take all day to do this. I should not have to do this all day. Just a waste of pellets. Done wasted a whole bag of pellets. Called customer service. They tell me do the same thing. I think a grill should not do this. The meat I cook sometimes is not cooked. Have to start over again. All of this I have described take hrs. Have to stay outdoor to babysit. This grill should not have to do this. That tell me the grill is not good.
Purchased the YS640 about a month ago. So far I have cooked nine pork butts, three racks pork back ribs, one beef brisket and four thick cut New York steaks on it. I am very pleased with the results of these cooks. I have an upright propane smoker, Weber kettle, propane grill and so far the YS640 has out performed all three of those in ease of use and flavor performance. I can get almost the same flavors with my others, but takes more work and babysitting. Also want to mention that the YS640 is built to last. I noticed the ruggedness and excellent USA craftsmanship immediately upon arrival. Some reviewers think maybe the YS has a steep price, but I think its justified due to its construction and craftsmanship. It would be difficult to make something of this caliber for any less. A couple minor things to note is you will have to play with the damper a bit to learn the heat distribution, but after learning it, its not a problem. Doesn't put quite as strong as a wood flavor on the food as my upright propane smoker, but it puts the right amount and I have no complaint here. I would and have already recommended the YS640 to friends and acquaintances. If you have spent long hours smoking foods and know the correct flavors that they should be, your not going to be disappointed with this cooker!
How much food are you going to smoke? This is important because some of the top pellet smokers are relatively large. And if you’re not looking at smoking a lot of meat, you might purchase a unit that’s too big. Conversely, if you buy a unit that’s too small, you are going to be frustrated because you’re going to make some delicious meat just not as much as you need.
The Rainier is also hearty as hell. It survived banging around in the bed of my truck for four years. And I didn’t exactly baby it, cramming it into the limited storage space in my truck with paddles, helmets, and all manner of gear. But I never worried that it wouldn’t fire up to cook another meal. Once, one of the stubby rubber legs popped off as I was pulling the Rainier out of my truck. The stove sat crooked for a weekend, but I eventually found the leg and simply screwed it back on.
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Buying factory direct means that you are purchasing a product directly from the manufacturer, which eliminates the need for a middleman. There’s no need for the product to go through any kind of supply chain and acquire additional costs in order to reach you. The price tag that’s displayed on factory direct products doesn’t contain any markup to compensate for additional costs. Buying factory direct gives you the best chance at receiving the lowest price possible for the product you’re purchasing.
Competition: If you are buying a smoker for participating in any competition, then pellet smokers are your best choice. Gas or electric smoker grills are not allowed in any competition as they are using automation. Though you are getting temperature control and electronic start in pellet smoker it is accepted in competition. This pellet smoker review will point out the ones best for a competition.

Z GRILLS or Z Grills is a maker of smokers, grillers, and stainless steel prep work tables galore. It entered the world of pellet grills recently and launched an IndieGoGo campaign in order to fund its “affordable wood pellet grill” for $500,000 and currently gives even Traeger’s economical offerings a run for their money with its ability to accept all types of pellets and do all sorts of cooking styles.
I was able to put this to use for the first time this past weekend. It was awesome! Worked exactly as expected. Very easy to cook on and clean. I see us breaking this out on every camping trip. Just a bit of warning though...our first meal on the griddle side was scrambled eggs (which cooked up super fast) and we forgot to make sure the stove itself was level and the eggs almost slid over the not so tall edge. Once the stove legs were leveled, everything was perfect.

Kevin, Im about ready to pull the trigger – im pausing for a moment to consider your thoughts as you mentioned Grilla Silverback or Camp Chef. How do these compare to the Rec Tec on quality and price? (as they are less than Rec Tec) And reverse sear…how well does this work on pellet grill, ie how long does it take to go from 200 cooking temp to 500 searing temp (with grill grates)? Thank you for your time

The Green Mountain Grills Davy Crockett smoker lets you get more than what you paid for. At a surprisingly low price, you get to have tons of great features that are sure to elevate your BBQ experience. For its price, we were quite surprised to see that it satisfied most of the features on our review. We tested over fifty products, and even the expensive ones were no match for this product. In terms of value per dollar, this product deserves the top spot.
The best thing about pellet smokers is that unless you’re buying the absolute cheapest models, there are no bad choices. In this list for under $500, you’ll find pellet smokers and grills perfectly suited for dropping a few burgers at home use like the Traeger Junior Elite, for throwing in the back of the van and using anywhere like the Green Mountain Davey Crockett, or for cooking whole turkeys when you have ten people round on Thanksgiving, like the Camp Chef Smokepro.
This smoker comes with two cooking settings: hot and fast, and low and slow. Its Digital Elite Controller makes setting the temperature a breeze — all you have to do is turn the dial to your desired temperature, and you can leave it for the rest of the cooking process. This smoker can reach the temperature of up to 450 degrees Fahrenheit. The digital display on top of the grill lets you monitor the heat conveniently.
Thanks for all the great information. This article was very useful on my most recent purchase. Sorry for the long book but tends to be my style of sharing. Hope others get some use out of my lessons learned. Killing (literally, dried out, burned, inedible) a thousand dollars or so of briskets over the last 20+ years should help some save a little pain as they are stepping out.
Although pellet smokers already have their own custom-made wood pellets with different flavor and blends, if you choose to moonlight your smoker as a charcoal smoker for some reason (maybe for a different experience or a cooking experiment), you can use it as a regular smoker using wood chips. Under such circumstances, it’s going to be worth learning a bit about the types of wood chips out there.
Second, you’ll have to figure out what BBQ pellets you want to use. There are many different brands, blends, and mixes to choose from, and you’ll likely want to do some side by side testing to see what you like best on what meats. My very good friend and BBQ buddy Shane Draper really likes to make his own blends  – using different woods in different proportions depending on what he’s cooking.
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