One comment I see a lot in various forums like Pellet Heads Forum is that you want as much efficiency as you can get. As with lump charcoal, this means burning as clean of a cook as you can with as little ash as possible. Different pellet mixes will produce differences in what you get in this area, and the cooker you’re using will dictate this to some degree as well.
I spent a lot of time researching smokers before committing to the 640. I wanted something that can basically be left alone, produce good results and be durable. The 640 meets and exceeds those goals. It is built like a tank, and weighs about as much. I needed two people to help me assemble and move it. Assembly was straiightforward and took about 90 minutes. I have about 4 cooks on it and cannot be happier with the results.

The Smokepro comes with many of the extras that define the Camp Chef line of products, such as the easy-to-use ash removal system as well and an interior fan. This model comes with easy-to-use controls and an LED temperature readout so you can monitor internal temperature at all times, even if you're cooking at night. The unit also comes with a convenient meat probe for ensuring that perfect finish.


It makes party hosting, as well as small crowd-feeding a breeze! Pellet grills are easy to use because they often come with easy temperature controls (along with other variable facilities depending from grill to grill), making it ideal for beginners who do not have prior grilling and cook-out experiences. A pellet grill is the answer to every cook enthusiasts who love to cook, but lack the knowledge and experience of skilled pit masters.
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Hey Tom, first, thank you so much for reading the article and expressing your approval of it. It means a lot to me that the information posted on this site is useful for the people. To your question about pellet grills, yes. You must always use BBQ grilling pellets with these cookers. You cannot use raw wood with them. However, should you find yourself with access too hard woods like Hickory or maple, or fruit woods like apple, cherry, or peach – this is something that could be readily used in a charcoal smoker.
Consistency is the key to having the best results. If you want to make a tender brisket, your cooking temperature should be close to 250 F during the entire 12-hour cooking period. The control board is responsible for precision. There are three types of controllers – PID multi-position, non-PID one-touch, and 3-position. Check out the different types of controllers for the one that is right for you.

The first time I grilled something on it -- pulled pork, which takes a long time on the grill -- the fire kept going out on me. My husband called the company, and they said they knew they had that problem. So he told the nice lady on the end of the line that what they needed to do was to add something to the hopper to keep it jiggling just a little so that the pellets continued to go down. "We're working on a solution," she said. "I just told you the solution," my husband, who's a mechanic and loves solving mechanical problems using unusual, but straightforward solutions. His trick? -- get one of those cheap, plastic, clip-on fans and clip it to the hopper, pointing the fan down into the hopper. The fan jiggles it just enough. The air into the hopper "couldn't hurt, either," he told me.
To start using the grill, pour wood pellets into a hopper (pellets are usually are made from compressed sawdust). Press the start button to ignite the pellets, which are fed into the fire box with an auger, where a controlled number of pellets are lit and burned (depending on the temperature setting selected). The auger adjusts the number of pellets entering the fire box to maintain the desired temperature.
Compared to the features, Daniel Boone’s price is quite reasonable. But with brands like Camp Chef and Traeger in the market, it has been difficult for GMG to take more than one spot in our top 10 list. Regardless, this is the best product GMG has to offer, having a balance between price, cooking space and features, bringing it to our honorable mentions list.
Purchased the YS640 about a month ago. So far I have cooked nine pork butts, three racks pork back ribs, one beef brisket and four thick cut New York steaks on it. I am very pleased with the results of these cooks. I have an upright propane smoker, Weber kettle, propane grill and so far the YS640 has out performed all three of those in ease of use and flavor performance. I can get almost the same flavors with my others, but takes more work and babysitting. Also want to mention that the YS640 is built to last. I noticed the ruggedness and excellent USA craftsmanship immediately upon arrival. Some reviewers think maybe the YS has a steep price, but I think its justified due to its construction and craftsmanship. It would be difficult to make something of this caliber for any less. A couple minor things to note is you will have to play with the damper a bit to learn the heat distribution, but after learning it, its not a problem. Doesn't put quite as strong as a wood flavor on the food as my upright propane smoker, but it puts the right amount and I have no complaint here. I would and have already recommended the YS640 to friends and acquaintances. If you have spent long hours smoking foods and know the correct flavors that they should be, your not going to be disappointed with this cooker!
With a massive 700 square inches of primary grilling space, this grill impressed us when compared to other Pit Boss grills we reviewed. Its size is large enough to cook for large groups of people. It features a Flame Broiler that uses slide-plates which allow for direct flame grilling, which means you get an even cast-iron cooking each time. If the 700 square inches isn’t enough, you can make use of the additional upper cooking rack space. The racks are made of porcelain-coated cast iron for optimum grilling as well as easier maintenance.
The Vulcan is a Picnic Time original design The Vulcan is a Picnic Time original design and the ultimate tailgating cooler and propane barbecue set in one. Don't be fooled by other similar looking items on the market. Only Picnic Time's Vulcan features a PVC cooler that conveniently nests inside the compartment that houses the portable propane BBQ. ...  More + Product Details Close
Over time, as other companies started entering the scene, the designs saw some massive improvements. Later, the firepots were brought closer to the hopper, reducing the distance the pellets had to travel to reach it. This move reduced the probability of a pellet jam. Later, more features began to be added to these grills to further improve the reliability, safety, and convenience.
Still loving it after cooking about 100 meals. Thru rain, snow, and the occasional nice day it is still going. Today I'm about to grill brats. My weber grill sits around rarely needed so it's going to get sold. I discovered with quality pellets it can grill just fine to temps up to 450. The camp chef grill cover keeps the pellets dry in the hopper so I don't even take them out unless you want to change flavors. I did have to seal the hopper handle around the rivets to keep the rain out but other than that it is very tight. See the pic makes smoke like crazy.

A pellet grill is an outdoor cooker that runs on electricity. It uses wood pellets as fuel to cook as well as smoke and flavor the meats. A pellet grill is a combination appliance of grills, smoker, oven and more. It can be used to sear, smoke, grill, roast and even bake! A pallet grill can be used to cook almost all types of meats and proteins. It also accommodates larger quantity and size than a normal indoor appliance. This is what makes a pellet grill so special, its versatility and convenience of use.
Convert your stove into a powerful barbecue grill. Convert your stove into a powerful barbecue grill. This barbecue grill box is sure to win you over to Camp Chef's savory outdoor flavor. Features a reverse-louvered plate to vaporize grease drippings while distributing heat evenly over the cooking surface to create a more flavorful cooking experience. Cast iron grates ...  More + Product Details Close
Now, jump ahead to my actually trying to get my Traeger replaced.  Per the email, I called Traeger customer service expecting the same service I received right after Christmas.  NOPE!    I spoke with Frank (Carson) I believe.  He did everything from accuse me of shutting my grill off and turning it back on incorrectly (impossible since I was in the house) to not cleaning my grill.   Neither of which were correct.    He basically made me feel like my grill was unsafe!  His attitude was HORRIBLE!  He was rude and condescending.   A nightmare to work with!
All the talk about made in China...... well it could have likely been made anywhere and inside the hopper it says "Tested". Well the LED display does not work correctly, i.e. not all the letters have all the LEDs light up to correctly state the temperature. The frame had a crimp in it on the front and when I closed the lid, it cam down crooked. It was not put on square with the grill. The warranty says that defective parts will be replaced, but the defective part has to be returned, pre-paid by me. That is B.S. This adds to my cost of the grill. Unless they pay for the return of parts, then it will just be fully returned to Amazon.
While the Green Mountain Grills Davy Crockett Pellet Grill is compatible with most iOS and Android devices, I want to stress, check the compatibility of your device with the grill before purchasing because it would suck to buy this grill only to find out that this feature is not compatible. Also, if you do not plan on using the grill on some elevated surface, the legs are not tall so the grill sits close to the ground. Regardless, this is a GREAT smoker: your meat will come out tender and juicy with that authentic BBQ taste we all love! Neither of these cons affects the quality of your BBQ and both can be worked around.
When you purchase this smoker, the cost is a bit more then some and less then others. Yet, I believe a great deal! One get's what they pay for. I believe this grill is a bargain at the price you pay. From the way it is shipped to me, I was throuoghly impressed with the attention to detail in packing and my receiving the smoker in perfect condition. It is a tank and the people I dealt with at All Things Barbeque, were first rate. If you have any questions, they would answer them. I plan on using the smoker in the next few days and can hardly wait. If the smoker works anything like the staff does at ATBBQ, it will be a grand slam! Kudos to everyone there and thank you for everything!

Camp Chef is the company that perfected the pellet grill formula that Traeger made up, hence its introduction of an effective pellet auger that dispenses pellets only when needed and a large capacity hopper that reduces the need for pellet refills (that people find really annoying). It’s economical in terms of fuel rationing even though the griller itself is quite expensive.
A good pellet grill can hit high temperatures for that perfect steak and still hold a steady low and slow temperature for great barbecue. All the while adding great smoke flavor from hardwood pellets. These pellet grills cost more but do so much more while being highly efficient, precise in temperature and widely capable. Among these, you will find cookers large enough for a whole hog as well as units with full network interfaces for controlling from a distance. These are the best of the best in Pellet Grills.
A: As one of the most frequently asked questions, consumers want to know if the grill comes with a grill cover to protect the grill. With that said, most brands do have a grill cover when it comes to the grill. However, it is important to always as the manufacturer if they include a grill cover with the purchase. In most cases, the grill cover is made from some of the best materials in the industry for durability and functionality.
The grill is plated with beautiful stainless steel that gives the grill a refined and impressive look. The huge cooking area includes 570 square inches of surface area. That’s enough to hold 20 burgers or 4 rib racks! It also contains a second warming rack and bottom shelf that provides the grill stability and extra storage. This version comes with a sear box that can reach temperature of up to 900 degrees Fahrenheit, which caramelizes your food. There’s a cheaper version without a sear box that costs around $200 less if a sear box isn’t a necessity for you. Additionally, the legs are built with extreme thickness giving the grill a grounded base. The caster wheels add portability to the grill so you can find that perfect place in the backyard.

PID: For the most precise temperature control, some pitmasters feel that a grill with a proportional-integrative-derivative (PID) controller is the way to go. A PID controller uses algorithms to keep the temperature within a couple of degrees of the setting. It doesn’t use fixed cycles to release the pellets. Instead, the controller only adds pellets when it’s necessary to maintain the desired temperature.
Hey Charlie – I’d leave that grate wide open if you want maximum heat. If the grates are only over the burn pot, then you can do sort of a two zone cook (indirect vs direct heat) by putting a thicker steak, chop, or piece of chicken on the ‘non direct’ side to get up to a temp that’s 15 or 20 degrees lower than your target. Then, finish off over the burn pot area. Just one idea.
Hey Chris, IMHO the Blazing Pellet Smoker looks like a solid unit. There’s a good review of it here. I think between the units I might give them a run. Yoder makes quality stuff, and if made in the USA is important to you, they fit as do the Blazings. All this said, if you’re basically using the pellet smoker like a Cambro, you could opt to save a little money and go with the Rec-Tec. Good customer service and solid following.
When you have owned your smoker grill for 5-6 years you start wondering if owning a new one would be the best idea. This might happen because you are facing problems with your machine and not getting the desired result. The first and primary advice in this situation remains to clean up your grill thoroughly. Open up each and every part then proceed to doing a thorough cleaning. Most of the problems like temperature inconsistency or jamming will get solved this way.
The monster of the Traeger Pellet Grill line, the XL boasts 850 square inches of cooking space, which is big enough for a small whole hog or 16 racks of ribs. At around $2,000USD, this is Traeger's largest and most expensive pellet grill. The pellet hopper holds more than 42 pounds of pellets in front of the cooker, under what serves as a work space. This is big enough for catering or competing, but ultimately it is still a Traeger which means a little less than ideal quality.
To your question regarding Traeger, I’ve not reviewed their grills of yet. I do know that Traeger as a company is taking steps to up their game some, as quality/reliability of their pellet grills has diminished over the last few years. The new CEO – Jeremy Andrus – they hired comes from the Skull Candy company and brought that headphone company from annual sales from less than $1 million to nearly $300 million. I know also that a few big hitters in the BBQ world are being contacted by Traeger to bring the brand back to its former prominence. You can read more about that here from the site of one of the company’s that now has an ownership interest in Traeger: http://www.trilantic.com/News_Story.aspx?StoryType=1&ID=56.

I love the taste of smoked food. I have now tried, ribs, turkey, chicken, and steak on my traeger grill and would have given them one star if not that smoked meat taste great. Everytime i use the grill, something that isn't supposed to happen, happens. I have to go out and check the pellet hopper every half hour to make sure it doesn't just use the pellets in the middle, so I have yo mix them around. Even when I do that, I can have the grill set for 225 and it goes up to 400-500 degrees or catches fire. Then when I restart it, it sometimes cools down to below 150° and shuts down in the middle of my smoke. I'm very dissappointed because the grill was not cheap, the pellets aren't cheap, and the food I am.ruining isn't cheap. I know traeger isn't going to do anything about it because I have called and they gave me "reasons" all of these things happen, and they already got their money from me but I am hoping I can deter as many people as possible from overspending on a defective grill. I really do wish it was a good product because I don't have the money to buy another.


Brought it home and set it on my prep table with the controller in a cubby hole with all intentions of building a cart for it later. So I have made a killer rib eye on it and tried to burn it down with a couple rib eyes cooking at 600 F. Gotta figure out a little better method of catching drippings as they will catch on fire and you have a runaway! But you can make a great rib eye. Ribs, every set has turned out awesome, everything from low and slow to a high temp cook process on them. Probably made 8 racks of great ribs. Wasn’t impressed with the hamburgers on it but will try again later. Made a pretty good brisket but used Rudy’s rub as I like their store sandwiches and I don’t have the method down. Next one will be back to salt and a touch of pepper. Chicken thighs (thighs are the perfect chicken part for Q, their rather uniform thickness makes getting them all consistent and cooked even a slam dunk) with a light coat of mustard and Tony Chachere’s lightly sprinkled is to die for. Simply squeeze them when they should be close and if the juice is clear, no pink or red they are perfect. If you cook the juice out, well they make decent tasting blotter paper 🙁 Pretty much killed a spatchcocked turkey for Thanksgiving, good thing the wife made an over baked one too. It did make great gumbo though as does the blotter paper chicken if you ruin any thighs or the whatever chicken. Also have a pile of hot links I put on at 180 for 2 to 3 hours. They are great for reheat with sauerkraut and roasted pabs or in the gumbo. Hot links should be a staple, ha ha! Gotta try my great pulled pork on it and we do Prudhomme pizza sauce on a Brown Eyed Baker crust and this Pro should rock it!
The built-in cords on outdoor cooking devices are often not long enough, and although regular household extension cords will work for rotisserie kits, they will not carry enough juice to keep you pellet smoker or electric smoker going. They could become a fire hazard as they heat up trying to deliver power to the unit. To extend the cord you need a large capacity cable as measured in amps. Here's how to figure out what you need:
The Camp Chef PG24S lets you set the smoker to your desired settings so you can leave it to relax while it does the rest for you. With an advanced digital temperature chip, it steadily monitors the temperature, achieving a constant cooking temperature at all times. Dual LED temperature displays allow you to easily check the temperature of the food kept inside your smoker without losing any heat. With an auto-dispensing pellet hopper that can hold around 18 pounds, your pellets are used efficiently. The grill can work in temperatures that range from 160F to 400F.

Camp Chef is a leading manufacturer of camping stoves, dutch ovens, and other outdoor cooking equipment. If you want quality cookware to take on your next camping trip or barbecue in the park, Camp Chef has the solutions - from camp stoves to cast iron dutch ovens. Camp Chef makes cooking gear for campers, hunting, for traveling by RV, even for your next tailgate party. Camp Chef was built around the idea of finding better ways to cook outdoors - no matter the location, from woods to parking lots to campgrounds - and from that philosophy has come a whole line of outdoor cooking equipment, made to let you go gourmet in the wild!
Rec Tec Wood Pellet Grill boasts a cooking area of over 1000 sq. inches. However, that area is calculated from its optional cooking shelf. Without it, the cooking area is roughly around 700 sq. feet. This removable shelf can allow you to increase your cooking area if you’re trying to cook patties, steaks, chicken pieces and items as such; or they can be removed for granting a greater volume of space for smoking brisket or whole turkeys.
Today, all serious players in the pellet smoker market have switched to digital thermostatic controllers that dictate pellet-feed commands based on a temperature sensor inside the cooking box. Just like with the oven in your kitchen, you set the desired cooking temperature, and the heating system kicks on and off to maintain that set point. An LED display shows your set temp, and most models allow you to toggle between set temp and actual temp readings from the internal thermostat. Actual temperatures will fluctuate a bit as the controller switches on and off to hover around your set temp, but many sophisticated touch-pad controllers can maintain tighter tolerances than your indoor oven. Some pellet controllers also have integrated probes that let you monitor the internal temperature of whatever you're smoking. Wireless remote control and monitoring from your smartphone or tablet are also increasingly common. (You can learn more about pellet smokers on AmazingRibs.com.)
Very often pellet grill manufacturer instruct you to use their pellets, with some going so far as to state that failure to do so will void the warranty. Why? Well, there’s the obvious reason that they want you buy their pellets. However, it really has more to do with ensuring that the grill runs properly, and that starts with using quality pellets. The easiest way for pellet grill makers to guarantee you’re using good pellets is to have you use theirs, which they know meet the desired quality standards. They can’t make that guarantee about another brand of pellets.
Third, we’re experienced: We have burnt our foods and fingers; and while we were at it, we learned from our mistakes. In doing so, we’ve managed to become the best and mastered the art to perfection. So, we went through the same learning curves that you did or might do. So, we’re aware of the things that matter and we’re going to impart that knowledge with you, so that you don’t make the same mistakes as us.
Perfect for traveling and tailgating, or even just a smaller patio space, the Traeger Junior Elite 20 is small in size, but delivers big wood-fired barbecue taste. Impress your friends by grilling, smoking, roasting, baking, braising, or BBQing at any tailgate or outdoor activity. The integrated Digital Elite Controller keeps temps within +/- 20 degrees F and makes setting the grill temperature as easy as turning a dial.

If you’ve ever wanted an 8 in 1 wood pellet grill that you can just “set and forget”, then this grill makes a perfect unit for you. It was the best smoker we’ve used in terms of hassle-free use which is why it had to be one of our top picks. Digitally-controlled, this smoker ignites the unit and uses a Smart Smoke Technology™ to heat it up from 160 to 450 degrees F. This pellet smoker comes with 513 square inch grilling area, plus a 2nd cooking rack! While it doesn’t have any auto/one-touch cleanup system, its auto-shutdown feature makes it worth the value.
Once it reaches the ideal temperature, it uses an Internal Temperature Sensor to maintain it throughout the cooking process. Forget about checking on the status of your grilling every few minutes, this unit makes sure your food is cooked thoroughly and evenly — no babysitting needed here! This way, you can enjoy your time with your friends, which is what a BBQ party should be.
I've been using a pellet grill for a LONG time (Traeger for ~15 years?), so I know an upgrade when I see it. I just picked up a YS640, and it's amazing. I love removing the diffuser, adding the Grill Grates, and doing so nice searing! My first cook was a batch of rid eyes, and they were both beautiful as well as delicious. My "guest list" of people wbo want to come over for food keeps growing... Nice problem to have. Good friends, good food, good times.

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Thanks Kevin for the reviews and content. Like many of the folks I too will be purchasing a pellet pooper. I have narrowed my choices to a MAK 2 star and a Memphis Elite. One of the earlier posters indicated on the Memphis that the effective direct grilling space was about 1 square foot. I am assuming that with the smaller footprint of the MAK that the direct “flame zone” is less than that. I’m just wondering how much less.

Sometimes an inexpensive, less efficient pellet blend might be just fine for burgers or chicken breasts. Other times, you may want to step it up with a premium flavored pellet where whole turkeys, prime rib roasts, or a nice brisket can really shine. No matter what you read in any grouping of pellet grill reviews, know this: pellets are not all made equally. You will wind up with one or two “go to” brands over time that you simply prefer – sometimes for their efficiency (leaving little ash), others for their flavor.

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