The Yoder YS640 is 32 inches wide, weighs 313 pounds, and is said to have a cooking range of 150 to 600°F (65 to 315°C). Yoder is known for heavy-duty competition smokers, and the thick, 10-gauge-steel cooking chamber on this model is durable and great for heat retention. It comes with a sophisticated proprietary digital controller, which Yoder asserts is not based on any off-the-shelf temperature controller of any sort. Yoder states that it designed the board from scratch around a general-purpose micro-controller chip and wrote its own code from the ground up in an attempt to provide superior flexibility, efficiency, and accuracy.

The first thing we have to understand is the anatomy of a pellet smoker. Check the related section on this page to get the idea. Once we know which part goes where, the bigger battle will be won. Next, we’re going to have to be able to analyze the problem if we are to solve it. What seems to be the issue? Are the pellets not lighting up? Are the pellets getting stuck and not working properly? Weird noises coming out from the hopper? Are foods not cooking well? Let’s take a look at these problems and how to solve them:


I've been BBQing and pit smoking for many years. About 4 yrs ago I tried out pellet grilling with an import brand, and had to rebuild and replace parts for 3 yrs until it was no longer worth it! I started looking at the YS640 about a year ago, and finally pulled the trigger on buying one. No gimmicks, No hype, this is the finest backyard pellet grill/smoker and wood fired sear machine on the market. The YS640 would also be right at home on the competition circuit as well. As many other reviews have stated, if your thinking about buying one, just do it. You will not be disappointed. Shes built like a tank and holds temp very consistently. From start to finish the staff at ATBBQ has been outstanding and professional, the unit arrived in only 1-1/2 weeks and was packaged securely on a pallet. Great American made product, and great customer service have made this one of the best purchases we've made in years, Thank you.
We’re people like you, people who love outdoor cooking—the food, the fun, the time with family and friends. We’ve turned that passion into expert knowledge and an unmatched selection of BBQ and grilling products. Any question, big or small, we can help. From your first click to your next call, whether you’re interested in backyard BBQ or an outdoor kitchen, we have what you need and same-day ship nearly every order from our huge in-house inventory.
Other elements of the grill are the legs, which come in varies designs and construction materials. The automatic ignition starter to start the fire as well as the digital controller where individuals can achieve up to six different cooking methods ranging from grilling to baking and smoking. With that said, one of the most important aspects that we highly recommend individuals to consider is a green with a grease bucket or an ash cleanout design that vents out all of the ash sediment from the grill.
Cooking a lot of food is easy when using Camp Chef’s Flat Top Grill. The large surface area will enhance your cooking experience giving you plenty of room to work so cooking is done efficiently. Included is an interchangeable flat top griddle making it easy to cook pancakes, bacon and eggs, sausage, and hash browns - all at once. Then switch to grilled burgers, kabobs, and chicken for the next meal. Four individual burners provide heat in specific areas creating heat zones that will help you manage hot foods. Built in matchless ignition knobs control the heat and flame. Fold-down side shelves and roller wheels are added for convenience.
REC-TEC, also known as Rec Tec, has been in business for more than 7 years. Its pellet grill offers up to 702 square inches of the cooking surface real estate, beating out the Pit Boss and its 700 square inches by (only) about 2 inches of extra space. Its grills can also calibrate themselves in 5° increments and its pellet hopper is capable of holding 40 pounds of pellets (no constant refills required).
This grill is mounted on a bracket with a sawhorse design with wheels that provide it mobility in all terrains. It has a steel construction with a powder-coated finish, giving it a great look and a sturdy body. It has a hopper capacity of 18 pounds but it’s enough to continuously cook and smoke food in its 380 sq. inches of cooking area. Its porcelain-coated grill grates give you a no-rust and non-stick cooking experience that you won’t forget.
There’s so much about this grill to love, but one aspect that gets RAVE reviews is the customer service. Rec Tec has pretty much the best customer service in the industry. First off, there’s a 6 year warranty, meaning, they expect their product to perform. But in the unlikely case that you have issues, their customer service is incredibly fast to respond, is available even on the weekends, and believe it or not, the owners even provide their cell phone numbers so they can help you through a problem when you’re stuck. Incredible!
The MoJack has huge barrel with lots of cooking space. With the 24 inch model, you are going to have 418 in.² to cook on. You will easily be able to read and monitor the temperature with the LED digital temperature control. This model has a bottom storage rack, which makes a great place for you to put extra pellets or tools that you will use for cooking.
PID: For the most precise temperature control, some pitmasters feel that a grill with a proportional-integrative-derivative (PID) controller is the way to go. A PID controller uses algorithms to keep the temperature within a couple of degrees of the setting. It doesn’t use fixed cycles to release the pellets. Instead, the controller only adds pellets when it’s necessary to maintain the desired temperature.
Now comes the best part about pellet smokers: they can conveniently do all these three. Coming with a large cooking space and a lid, the top rated pellet smokers would allow you to keep them open or closed, depending on what results you are looking for. With a dedicated space for putting your charcoal, you can use it as a charcoal grill, smoker or a barbecue. Or you can use it like a kitchen oven using the direct fire from the firepot. Finally, it does what it was made for – pellet smoking. Using small hardwood pellets running over the firepot in a corner, this smoker uses a fan to distribute the heat and smoke throughout the grilling area. This indirect heat ensures that the food is slow-cooked and smoked over long periods of time.
The smoker does not hold temperature. I called the service dept and they sent a new controller card and it does not hold temp either. When I contacted the service dept they told me that the grills do not hold temp at the 225 degree setting. If you look at all the Traeger literature and cookbook and recipes all say to smoke at 225. As does every other smoking cookbook. So Traeger manufactures and sells a known defective product. DO NOT BUY TRAEGER.
Local availability of pellets is only one problem though.  How are you, the consumer, supposed to know which is a good pellet brand versus a bad?  If you do a Google search for “where to buy pellets” you are likely only to see a lot of advertisements all proclaiming their product to be the best.  This situation is very akin to what consumers in the charcoal industry deal with as well.
Now, for the good stuff: do not hesitate to spend an extra or even two bucks for a feature that you will use and appreciate. Consider your pellet grill as an investment, something you are going to buy, and be using and enjoying for years and years to come. Features like meat probes to check the internal temperature of foods are excellent for taking the guess work away from cooking meat to a particular doneness. You will never end up with an overcooked and rubbery, or undercooked and raw steak ever again! Features like smartly designed grills that consume and spread heat evenly are also great for cooking food to perfection without having to move it from side to side to find the right temperature spot.
Looking for a pellet grill to do all sorts of cooking with. I am between a Rec Tec, Camp Chef Woodwind, Gorilla and Yoder. Steaks, burgers, chicken, ribs, brisket, vegetables, etc. All in one. And want to have the option to sear meat, veggies as well. Ive seen so many different reviews my head is spinning. My budget is $700-$1,000 but willing to go up if necessary. I hear some can sear, some take too long to heat up, some dont hold the temp consistently. I am a low maintenance so ease of use important. Does not have to be portable.

With that said, we also wanted to take into consideration the smaller grills of the family. For instance, we wanted to share pellet grills that were intended for portable use or individuals that want a small smoker that is of the best quality. As far as cost and value are concerned, we can say that all of the grills on this list are top of the line and have expert quality features that make them ideal for the individual that wants their ideal pellet grill.

Yes, no one likes to read the instruction manual. But there are many advantages of learning the specifics of your grill and reading the manual is key. Generally, you should not use water to clean your pellet smoker, so keep your hose pipe far away. These smokers have digital controllers, a motorized auger, a fan and an igniter rod for the fire pot. These parts will get destroyed if they come into contact with water. You should gently dry scrub the dirt off these parts, making sure not to disassemble any parts. Cleaning the thermostat will also prove to be essential; otherwise, it may read internal temperatures inaccurately.
I have found that using the upper shelf gets more airflow around the meat than the lower shelf. I asked the AmazingRibs.com science advisor Prof. Greg Blonder about the problem (he has a MAK 1 Star). He explained that smoke sticks to cool surfaces and wet surfaces, and the surface of meat warms and dries out after a few hours. When he wants more smoke flavor he uses a strong smoke wood like hickory or mesquite, he starts with cold meat, and then he keeps the meat moist by painting or misting it with apple juice or a mop like Lexington Dip or East Carolina Mop or Texas Mop Sauce. A awter pan can help because the water condenses on the cool meat and attracts smoke. Read his detailed research on the subject in my article on the Science of Wood and my article on Basting.
The smart-smoke technology in this grill uses an automatic electric feed system that is able to maintain a constant temperature from 180 to 450 degrees and has a hopper that can hold up to 20 pounds of pellets for extended cooking time. The digital control also handles igniting the pellets while fan-forced convection results in even cooking all around, much like rotisserie-cooked foods.
Thanks for your question! I think you’ve actually selected the grill that I’d recommend too. The Camp Chef pretty much has it all. It’s quality, it’s priced nicely, it does a great job smoking… and honestly, that ash cleanout feature is pretty much something that I wouldn’t want to do without. Especially if you’re new to pellet grilling, anything that makes the job smoother and simpler will be appreciated!
The first thing to consider before purchasing a pellet smoker is your budget. This will allow you to buy the best pellet smoker for the money. If you are a beginner, you do not need to get an expensive unit in order to produce results. However, if you have some experience and you want to take your smoking to the next level, you may look into a more expensive model with the goal of getting some of the features you want.
I was so excited to get this grill for the weekend. It was easy to assemble and get going. It has a great place for me to keep my bbq tools and a front rack to set stuff down so I am able to easily put things on and off the grill. We made steak and lobster tails and they could not have turned out better and it came with a cookbook to know exactly how to do it!
This presumably has the most exact temperature perusing of any grill right now available. Accompanying a cookbook, a simple get together, and a decent outline, the PG24 is definitely justified even despite the cash. I enjoyed the decision of a wood screw framework rather than a suction framework, since it spares cash on pellets, and manages temperature better. For those needing to get into pellet grilling, this would be an astounding decision.
Nothing says “you are welcome to my home” than some delicious and succulent baby back ribs; some beer can whole chicken cooked your special spice mix, and some wood smoked salmon. There is no better way to wins the appreciation of your favorite people than cooking up some wood grilled steaks and baked potatoes. But there is a catch, there always is.
Whenever you want to smoke with a pellet smoker, you will have to make a choice: What type of wood pellets should I use? Well, the answer may sound simple – whichever flavor you like the best – but might be pretty difficult if you’re smoking for the first time. Unfortunately, the only way to know which flavor you like most is to try them all at least once and then decide upon which one floats your boat.

Pit Boss have made this heavy duty beast as a semi-professional pellet based smoker, and it shows. It’s absolutely massive, with a colossal amount of cooking space and a lot of tech that makes using it a serious pleasure. It’s actually probably too big for most households, but if you need the most cooking space possible, this is the biggest on our list.
Igniter: An igniting rod, heated up to a red hot level, ignites wood pellets as they fall inside the firebox. A cooling fan blows air into the pellet smoker from behind the pellet auger to prevent heat backdraft, while the fan underneath the firebox fans the flame – distributing heat evenly throughout the smoker. This heat is used to smoke and slow cook food in the smoker to give it the best flavors possible.
Hey John! Thank you so much for your kind words. I try to do a good job here, and am pleased you are enjoying the site. Regarding electric smokers, I have friends who own them and love them. I’ll try to get a post out this summer on them. Folks seem to like Bradley smokers a good bit, so you might want to check them out. You can find a good selection of them on Amazon.com here.
I do have a question for you that i didn’t already find answered… How important do you feel a pellet release option is for a pellet fed BBQ? I have only found 3 models that have it; Traeger, Cabela’s Pellet Grill, and Camp Chef. It seems to me that this would almost be a must to make things easier to clean up when done smoking. What are your thoughts on the pellet release, and then your thoughts on these 3 pellet grills.
The Pit Boss Deluxe Wood Pellet Grill comes loaded with many features. Use the flame broiler slide plate to easily switch from smoking to searing your food with open flame. An electric igniter allows for easy, mess free, barbecue lighting. The grill also includes: a heavy-duty feed system capable of handling any brand of hardwood pellets, clean-out feature to easily change out pellet flavors, a removable upper cooking rack, lid thermometer, side shelf complete with tool hooks and towel rack, convenient bottle opener, bottom cabinet for storage. With heavy-duty steel construction, Pit Boss grills are built to last.
One of the most common problems people encounter with pellet grills is abnormal temperature fluctuations—the controller is set to 250°F, but the grill is dropping to 200°F then climbing to 325°F. Usually people assume that it's a mechanical issue and either the controller or RTD probe need to be replaced. However, very often the problem is far simpler and the solution far easier.
I called Treager the next day just to find out what happened.  The customer service guy way REALLY nice.  He said, "Don't worry.  We stand behind our product 100%."   Wow was I impressed!   He told me he would email me instructions on how to make a claim.   He even told me he would send me a new thermometer ( my Christmas present one was destroyed by the fire).   He did everything as promised!
Whether you call them pellet grills or pellet smokers (the terms are interchangeable), there's no denying the impact these do-everything cookers are having on BBQ. In the past year alone, interest in pellet grills has grown at an astounding rate, with the number of online searches nearly doubling. Although they've been around for over thirty years, it's only recently that they've earned the title of the Hottest Product in BBQ.
In smoke mode the controller is no longer controlled by the thermometer, it merely switches the pellet feeding auger on and off. On time is 15 seconds, off time ranges from 45 seconds at P0, to 165 seconds at P15. Temp and smoke are controlled by the duration of off time: the auger always runs at the same speed. More smoke is produced at higher P settings and lower temp settings because longer off times allow the pellets to smolder. At P0 in smoke mode or "High" in cook mode the auger replenishes the pellets at a faster rate, creating more flame, less smoke.
With that said, depending on the size of the green an individual may need more pellets to fuel the food. However, a bigger sized pellet grill allows the cook to grill for a large number of people. While a compact grill can easily be taken anywhere. With that in mind, one important criterion that we wanted to take into consideration is how easy the item is to set up.
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It doesn't matter if you're talking about pellet grills, pop songs, or pizza, everyone always wants to know which is the best. While that might seem like a fairly straight forward question, there is no simple one-word answer. Is the best pellet grill the most popular one made by the best-known brand? Is it the most expensive one with the most advanced features and high-end bells and whistles? Is it the one that offers the best combination of price and performance? Really, the answer depends on you, your means, and your needs. Or, put another way, maybe the question shouldn't be what's the best pellet grill? but what's the best pellet grill for you?
Thankfully the popularity of pellet grills spurred many new pellet fuel manufacturing companies to enter the industry.  There are also some very big names in the grilling world that have seen the light and are now producing pellets as well.   This has helped the availability of pellets for sure, but we are still not to a point where pellets are commonplace in stores in all areas.

My Egg will last past my lifetime. And I have a lifetime warranty on it as well. I don’t want to plunk down good money(even $500 is good money if you think about it) to have a grill of no use in 5 years. I guess I’m looking for a do it all grill. Not that I need one to do it all, heck I can use my Old Smokey to grill up some mean steaks and burger and hotdogs if need be.


With that said, depending on the size of the green an individual may need more pellets to fuel the food. However, a bigger sized pellet grill allows the cook to grill for a large number of people. While a compact grill can easily be taken anywhere. With that in mind, one important criterion that we wanted to take into consideration is how easy the item is to set up.
On the better models, a temperature probe in the oven area tells the controller what the temperature is and if it is below the target it tells the controller to feed more pellets and air. The best manufacturers, like MAK and Memphis, have designed their own versatile custom controllers that are easy to use and can hold a temperature within 5°F, tighter than many indoor ovens.
Big Horn’s largest available grill, the XL 1093 comes with a large cooking area of 1093 sq inches. With it’s low price tag of around $300 and a high cooking area, this product could have been a great choice for pellet smokers. However, we’d rather not suggest something that’s susceptible to rust and weather conditions to be kept outdoors at all times.
Is it common to have a lot of ash blowing throughout these pellet smokers? I thought it was supposed to be minimal ash and that it’s supposed to stay in the firepot. I noticed after two short cooks I have ash everywhere. The pellets are Perfect Mix from cookingpellets.com, but by “perfect mix” I don’t think they mean to mix ash from their product with your BBQ. Also, didn’t put off a lot of smoke, and really couldn’t taste any smoke at all.
Now that we have covered the most important criteria to take into consideration when it comes to quality pellet grills, we wanted to share the cost and the value criteria and why we have included this on this list. Now, It is evident that the more costly the grill is, the better quality designed it will be and the better functions it will have. With that said, most grills that are costly have some of the top of the line premiere features available such as high-quality construction that is rust resistant and up to 600sq in. of grilling space.
The Fast Eddy's by Cookshack PG500 Pellet Smoker is a collaborative design from respected smoker manufacturer Cookshack and competition-barbecue-circuit pro "Fast Eddy" Maurin. The FEC (Fast Eddy's by Cookshack) line has been popular with competitive teams for years. While most FEC models have a utilitarian appearance, the beautifully crafted stainless steel PG500 fits right in with your shiny outdoor kitchen.
Joe Traeger designed and developed pellet grills back in 1985 and he patented the design one year after. But these didn’t go into full commercial production until 1988. Because of the patented design, Traeger held a monopoly in the pellet grill market for twenty years. But being a small family-run company, they did not diversify and kept supplying their products only to a select network of stores.
Because most Traeger grills make use of an Ortech digital temperature controller that’s precise within about 15 degrees of your setting, they may not be precise enough for the type of cooking you want to perform. If so, some pellet grill manufacturers, such as MAK, Yader, and Memphis, can give you temperature control within about 5 degrees of the setting. These types of grills use multiple temperature probes inside the cooking area to guarantee the temperature remains consistent. And some of these high-end brands can reach a higher cooking temperature (such as 600 or 700 degrees Fahrenheit) versus the Traeger family of grills (usually around 450 or 500 degrees). Additionally, MAK, Memphis, and Yader grills are made in the United States, while some parts of Traeger grills are made in China.
I’ve seen a lot of pellet smokers over the years, and it’s easy to say that out of every one, the RecTec is without a doubt a beast. It combines exceptional cooking performance with fantastic build quality and a thoughtfulness of design that you just don’t see in other smokers. Or a lot of other products. Not only that, but it’s one of the easiest smokers I’ve ever used, with professional quality cooking literally at the push of a button
The original Traeger Grill was invented 30 years ago and was every bit as impressive then as it is now. Although it developed a cult following, the early Traeger never grew beyond a niche product. In the past two years, however, Traeger has stepped up its game, redesigning and upgrading its grills while doing everything it can to build a buzz around its amazing do-everything cookers.
Compared to the Traeger Pro and the other smokers we’ve reviewed, there’s not much not to like about this bad boy. It’s significantly cheaper, packs ample cooking space, and a good, consistent temperature controller. At 173 lbs, it is quite heavy, and not at all portable like the Davy Crocket, and we’d love to see it come with more precise temperature control, and maybe even WiFi in the future. But for the price, it’s a beast of smoker that is almost as good as the Traeger.
Hi Mark – I’ve not personally used the Smoke Hollow Pellet Grill you mention here. The base model pellet smokers I see at stores like Sam’s and Costco are going to do fine for most backyard cooking preparations. I’d look into what the Smoke Hollow folks offer customer service wise. When you buy at the lower end, understand that the unit might not enjoy the longevity or durability of other mid-tier or higher end models.

The Pit Boss really is the boss with its 700 square inches of cooking surface. The space alone isn’t what makes the Pit Boss 71700FB one of the best wood pellet smoker available. If you thought the Traeger TFB29LZA Junior Elite Grill had a lot of space at 300 square meters, then get more than double that with Pit Boss (the Rec Tec grill below beats it by only 2 inches).
I brought my YS640 to Mexico on a friends recommendation, he was right. I takes the complexity of smoking away but this is not the reason why I got it. We live in south of the Sonoran desert and we are over the 100F most of the year, its almost impossible to stay close to your smoker to watch the fire and temperature. Plus, wood is not as easy to get in the desert. Since I got it, I have been selling food on Sundays, I was sold out since day one. Flawless food time after time. I am planning to get the old time offset cooker to smoke in the winter just for fun. There is really no need for it.
Ordering through All Things BBQ was VERY simple and easy. In fact, my YS640 arrived a few days sooner than expected/quoted. These grills are expensive, but I am a firm believer in "you get what you pay for". There is no doubt the quality of Yoder craftsmanship is exceptional. So far, I have only been able to use my YS640 a coupe of times. However, I'm looking forward to many meals being cooked on it going forward. If you buy one, you will not be disappointed!

Speaking of competition cooks, you’ll find that many competition BBQ pitmasters who use Pellet grills as their primary means of cooking are among the more well rested come Saturday. The next step we’ll cover in this selection of Pellet Grill Reviews is getting your pellet grill / smoker up and running. Again, what you may not see in may Pellet Grill Reviews is repeated mention that you’re not going to get that “deep smoke” flavor profile using a pellet smoker. Though, this can be achieved by using something like the Amazen Pellet Tube Smoker 12″.
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