For as long as I can remember, the REC TEC RT-680 has been setting the standards for the best pellet smokers on the market, which is why REC-TEC is America’s fastest growing Pellet Smoker Company. And when they came up with the 2018 version of the REC TEC Pellet Grill, we knew it was going to be the very best pellet grill any barbecue lover could get their hands on.
The digital controller controls temperatures from 150F to 500F in 5-degree increments; that’s the most precise we’ve found on a pellet grill, and gives you a good, precise burn. There’s also Sense-Mate, a thermal sensor that monitors the smoker’s internal temperature, so you can keep an eye on it remotely on your phone via Wifi, letting you adjust the temperature from the app.
Generally speaking cheap grills are not made with quality materials. While the outside may look good, often times you will find the guts of the grill are made with lower grade metals. This of course affects functionality and longevity. If the inside of the grill isn’t made using quality materials you will literally burn through it over a certain period time.
Dealers are happily selling these while Traeger is aware per 1-800 call that they need to replace thousands of drip pans/heat exchangers on units that have been shipped because the ones in the units shipped allow heat to fluctuate widely. Traeger recommended NOT USING THIS BRAND NEW GRILL until I receive the replacement part which they will not receive until the last part of August and they will not commit to expedited shipping when they finally ship.

Hello Mark! Thanks for commenting here. The Kalamazoo Hybrid Grill looks like a BEAST! If you can swing it, I’d go for it. I truly enjoyed cooking on the Memphis Grill, which is to date the most high end pellet grill I’ve used. It offered a nice blend of professional grade convection with the wood fire taste of the pellets. The Kalamazoo hybrid really does seem to offer one step beyond with the addition of charcoal and wood chunks. I see that Derrick Riches of About.com stands behind the Kalamazoo brand. You’re hard pressed to get a better endorsement of a grilling product than that! Keep me posted at kevin@bbqbeat.com and let me know how your search goes! 🙂


Lauded for its amazingly accurate cook temperatures and times and for affording cookers a real “unfair advantage” at competitions (according to those who lose to them)  – Fast Eddy’s Cookshack Pellet Smokers rank among the very best available on the market today. I love the history of Fast Eddy’s pellet grills. In 1986, Ed Maurin (Fast Eddy) – a retired KCMO Fire Fighter – cooked his first American Royal event. From that point on he was hooked on BBQ and on coming up with the very best way to ensure its production. By 1998 the first of his Fast Eddy’s pellet smokers was released to the market, and he was off to winning competitions and helping those who bought his cookers do so as well.


Pellet grills are every lazy man’s dream appliance. These grills need absolute zero to minimal maintenance. You just need to lightly wipe through it after every use, and maybe thoroughly clean it 2 to 3 times a year! All pellet grills now come with a drip pan that catch the accumulating oils that drops from the food. They are also made with good quality raw materials that enable them to withstand the outdoor atmospheres all year round. If this does not entice your lazy bones, no other appliance will, and that is a fact. Period!
So, when their patent expired in 2006, large companies capitalized on that one and Traeger began facing cut-throat competitions. Within two years, a few companies had already begun producing some of the best pellet grills with more advanced designs and features. By 2014, around 27 companies had already penetrated the market and newer brands were coming out almost every month. Now, with so many companies already in the market, some of them are creating strategic alliances with other brands producing different grilling equipment.

In fact, 80 to 85% of pellet smokers in the USA are Traegers. The consensus is that they are reasonably well built, though some buyers complain that quality has dropped since manufacturing moved to China. But of course we hear more complaints—as well as more praise—about Traegers, since eight out of 10 pellet smoker owners have one. Traeger can be found in many national chains, like Cabela's and Costco. It's not unusual to find special deals on this popular product line, so keep your eyes open.


I have used a pellet smoker for about five years, and looked at, or used, many different brands. I have added auxiliary smoke generators, and tried almost every way possible to create authentic BBQ on a pellet smoker— It can’t be done. When the vendors, or users, refer to subtle smoke they mean virtually no wood flavor. Do yourself a favor and try a simple test: go to a really good BBQ joint, or BBQ competition; try some of their Q and then compare it to pellet meat. There is no comparison. I wanted the pellet unit to produce good Q in the worst way because of the ease. You cannot duplicate the smoke created in a wood, or wood/charcoal firebox with compressed sawdust. It pains me to say it but it is true.
By far, the two most popular pellet flavors are hickory and apple. Both are classic BBQ woods, and between the two you can cook just about anything. Hickory produces a moderate smoke that’s strong enough to stand up to the bold flavor of beef, but isn’t so strong that it overpowers pork or poultry. Apple, on the other hand, produces a sweet and mild smoke that complements lighter foods like seafood and vegetables, but also has enough backbone to be used with poultry and pork. Although hickory and apple are the most popular flavors, you can also pair other combinations of moderate and mild woods (such as pecan or oak with cherry or peach) to sufficiently cover all your BBQ bases.
It is almost as we have forgotten how to live life the way it should be lived. We no longer have the time to sit back on a summer’s day, and appreciate the show that nature has put up for us. Now-a-days we are so committed to our work, responsibilities and duties towards the external that we often forget that we have our very first priority neglected: happiness. We are so engaged in our daily 9 to 5 routines that we have actually began to take it as a way of living while it slowly drains and strains us away over time. 
Hey Jay – Yoder makes a great product. Price not being an option, I’d probably go MAK, Memphis Pro (I go back and forth between the two personally!), then the Yoder. I’ve heard good things about the Louisiana pellet grills, just haven’t featured them here so haven’t done a lot of in-depth research. I’m inclined to rate it below the ones I just mentioned – but not by tons. I will say that if American Made is a factor, MAK, Memphis, and Yoder are a go there.
I talk with a lot of teams out there, and I know for certain that some of them have turned to my buddy Fred Grosse’s MojoBricks to boost their smoke profile when using pellet grills. In fact, of the teams who win with Pellet Smokers – I’d wager at least a quarter of them to maybe half have used MojoBricks to round out their final product. I really like Fred as well – which makes it a pleasure to include his products in this grouping of pellet grill reviews.

Looking for a pellet grill to do all sorts of cooking with. I am between a Rec Tec, Camp Chef Woodwind, Gorilla and Yoder. Steaks, burgers, chicken, ribs, brisket, vegetables, etc. All in one. And want to have the option to sear meat, veggies as well. Ive seen so many different reviews my head is spinning. My budget is $700-$1,000 but willing to go up if necessary. I hear some can sear, some take too long to heat up, some dont hold the temp consistently. I am a low maintenance so ease of use important. Does not have to be portable.

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Consistency is the key to having the best results. If you want to make a tender brisket, your cooking temperature should be close to 250 F during the entire 12-hour cooking period. The control board is responsible for precision. There are three types of controllers – PID multi-position, non-PID one-touch, and 3-position. Check out the different types of controllers for the one that is right for you.
Hey Kim – thank you for this. I’ve had this happen with numerous pellet smokers, including GMGs. What happens most often when it happens is that I’ve been remiss in properly cleaning the grill out after several uses (vacuuming the fire pot out). This causes the ash etc to cover up the heating rod, thus making the temperature lower than expected. The auger keeps feeding the fire pot to compensate and you get what you’ve described.
Using accurate digital thermometers to monitor cooking and internal meat temperatures is essential to being all that you can be in the backyard. Unlike the caveman-era heat estimators built into the lids of most grills and smokers, modern pellet smoker LED displays will give you the real story of what's happening in your smoker. Of course, if your smoker doesn't come with a dual-display system that monitors both cooking and meat temps, you'll still need an accurate digital meat thermometer.
Thanks for the great information and the research you did. I am a retail store owner in Boise, Idaho area and we sell a pellet grill smoker in our store. I would like to encourage to look at the Sawtooth Pellet Grill. It is made local here and is American Made. It is an excellent grill for the price with an awesome company backing it. You can find their website at sawtoothpelletgrills.com. Again thanks for the information and if you do another publication regarding pellet grills, I would love to see what your opinion of the Sawtooth would be 🙂
Regarding your question about a decrease in smoke flavor when using the pellet grill / smoker, I do believe you will experience a little bit of a drop off. This said, many people find the flavor from pellet grills / movers to be adequate. If you require a stronger smoke profile, you can always use one of the tube smokers that sits inside of the cooking chamber.
Another “set it and forget it” pellet grill, the Camp Chef allows you to set the temperature controls for up to a range of 500 degrees F, and leave it to do the regulating. With its efficient auto-dispensing pellet hopper and digital temperature controls, the pellet grill sets, maintains and adjusts the desired temperature for even cooking each time. With consistent and fuss-free temperature control, you’ll sure to have the most perfectly grilled foods.
Pit Boss have made this heavy duty beast as a semi-professional pellet based smoker, and it shows. It’s absolutely massive, with a colossal amount of cooking space and a lot of tech that makes using it a serious pleasure. It’s actually probably too big for most households, but if you need the most cooking space possible, this is the biggest on our list.
I have used this cooker at least once a week for two years. I recently had a couple of issues with it going out and was thinking it was having a serious issue. Quite frankly as much as I use it it should be worn out by now. Here is what I discovered. Carbon had built up on the tempeture probe and the grill wasn't getting accurate readings. Suspecting the temp probe I checked it with an external one and it was off 50 degrees or more. I am assuming that the readings were off enough that the grill controller just shut it off kind of a fail safe? 30 seconds with steel wool and we are back in business.
CAMP CHEF: for over 25 years Camp Chef has been making quality cooking gear for all of your outdoor cooking needs. Our products include Outdoor Cookers, Emergency preparedness stoves, Pellet Grills, Smokers, Pizza Ovens, Cast Iron Dutch Ovens, Flat Top Grills, Griddles, Fire Pits, Outdoor Movie Screens, and many more. Camping, Catering, Tailgating, Hunting, Dutch Oven cooking or even just on your deck at home. Cooking is our passion.
The seventh pellet grill to achieve its place in our pellet grill review is the YOYO wood pellet grill and smoker. It is a 679 square inch griller (1 cooking surface) with 2 level cooking levels surface. This pellet grill weighs 170 pounds. It maintains temperature from 180 degrees to 475 degrees Fahrenheit. Another feature of this pellet grill is that, it has a digital thermostat controller and comes with the assembly tool kit included.
Tech geeks: A tech geek will also prefer a Pellet smoker grill and some of the latest grills including Green Mountain Grills came up with some exciting tech functionality like Wi-Fi! Just imagine, hanging with friends and monitoring your pork with your smartphone? You can increase and decrease temperature and control pellet feed without even touching the grill. This gives you the ability to cook while you work!
The moment we found this as one of our most desired articles, we had to conduct extensive research on what a pellet grill is. With that said, if you are new to the pellet grill industry and want to know what it is, here we go! Pellet grills are often considered, ‘pellet smokers’, due to the construction quality and design. The reason is that pellet grills combine different cooking elements such as charcoal, gas grills, and a conventional kitchen oven. Now, they are fueled by wood pellets, hence the name. With that said, pellet grills can smoke, cook, and grill all in one simple mechanism and design. With an electronic control panel, an individual can control the wood pellets that fuel the fire to regulate airflow and maintain the proper cooking temperature. Did you get that? We hope so because it is time we share with you the criteria to evaluate the best pellet grills.

Purchased the YS640 about a month ago. So far I have cooked nine pork butts, three racks pork back ribs, one beef brisket and four thick cut New York steaks on it. I am very pleased with the results of these cooks. I have an upright propane smoker, Weber kettle, propane grill and so far the YS640 has out performed all three of those in ease of use and flavor performance. I can get almost the same flavors with my others, but takes more work and babysitting. Also want to mention that the YS640 is built to last. I noticed the ruggedness and excellent USA craftsmanship immediately upon arrival. Some reviewers think maybe the YS has a steep price, but I think its justified due to its construction and craftsmanship. It would be difficult to make something of this caliber for any less. A couple minor things to note is you will have to play with the damper a bit to learn the heat distribution, but after learning it, its not a problem. Doesn't put quite as strong as a wood flavor on the food as my upright propane smoker, but it puts the right amount and I have no complaint here. I would and have already recommended the YS640 to friends and acquaintances. If you have spent long hours smoking foods and know the correct flavors that they should be, your not going to be disappointed with this cooker!
They had the field to themselves for a few years, but the idea was too good to go un-imitated, and soon competitors began popping up. In the early days, most pellet smoker controllers had only three settings—low, medium, high (LMH)—and there was no temperature probe in the oven to create a feedback loop. So, whether you were smoking a few slabs of ribs on a scorching summer day or six pork butts during a blizzard, the controller only knew pellet-feed on and off times for its standard settings. It had no information on the actual temperature inside the cooking chamber.
Just finished my first smoke on the YS640, ribs and chicken thighs. This machine is amazing. It couldn't be simpler to use. The chicken was the best I have ever tasted. The ATBBQ team was great, with fast shipping and they threw in some extras. I could not be happier and can't wait for years of great food off the YS640. Don't hesitate to buy this cooker or to order from ATBBQ.
Personal review of the Traeger: The auger fed the pellets after the fire pot went out making a large pile up which caused it to catch fire and burn up my grill. I had to use a fire extinguisher to put out the flames and prevent my house from catching fire. I sent Traeger the description of damages with photos. After much waiting and no response from the management team regarding my Traeger grill we gave up. The service team was very responsive but lacked any authority to make decisions to fix the grill. We worked with the service team for awhile having a different person each time respond and request information and photos that were already provided. Then, we got passed up to the management which is highly ineffective because we never heard from them, even after an email requesting an update. We really did like our Traeger grill and had high hopes that since it was under warranty and caught fire due to a failure we would have the grill repaired. Because of the terrible unresponsive service of Traeger we took our money and purchase a Green Mountain Grill.
On Tabletop Models: I didn’t include them here because though extensive, this post is more of an overview of a few select makers of Pellet Smokers I think do a fine job with both manufacturing and product support. The one exception is that I did include a link to where you can find the Rec-Tec mini. That’s Rec-Tec’s answer to the smaller, tabletop or tailgating models.

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This smoker comes with two cooking settings: hot and fast, and low and slow. Its Digital Elite Controller makes setting the temperature a breeze — all you have to do is turn the dial to your desired temperature, and you can leave it for the rest of the cooking process. This smoker can reach the temperature of up to 450 degrees Fahrenheit. The digital display on top of the grill lets you monitor the heat conveniently.
The Dyna-Glo Compact Charcoal Bullet Smoker boasts versatile The Dyna-Glo Compact Charcoal Bullet Smoker boasts versatile cooking options and thorough heat distribution in a compact space. The removable middle section offers grilling and smoking functionality. This smoker offers a maintenance free cooking experience with a high capacity galvanized steel charcoal and ash chamber. For easy internal access simply ...  More + Product Details Close

Do not confuse a pellet grill for gas grills. Like the name suggests, a pellet grill obviously uses pellets for cooking its food. But do not doubt its competence with any other gas or convection appliances. It cooks just as well, if not better. And the secret to this are in its pellets. While pellets vary from brand to brand, the best ones have more wood and less binders like sawdust etc.

Whenever pellet grill owners complain about temperature swings or losing their fire mid-cook, the first question we ask is “What pellets are you using?” Many times it’s a cheap, low-quality brand that produces excessive ash, which can interfere with the sensors that help regulate cooking temperatures. In that case, fix is simple: use better pellets that burn cleanly and regularly clean any residual ash from the grill. Often that’s all it takes, and the next time we hear from the customer it’s to order more pellets.


Hey Rob! First, I really appreciate you reaching out. That’s what The BBQ Beat is for! To your question, I own a Davy Crockett Tailgate Model pellet smoker and really like it. Full disclosure, it was given to me by the company to test and Jason Baker of GMG said I could just keep it. But, I get a good number of products to review sent to me and a whole lot of them don’t make it onto the blog. I’d rather “omit” than “detract” – keep things positive sharing the stuff out there that I can get behind.
Accurate Temperature Control: The Davy Crockett has better temperature control that permits us to program a great deal more correct temperatures (one-degree changes possible) using their application (the control board permits us to alter temperatures 5 degrees at any given moment). It uses a PID controller […] controller to expect and fine micromanage the temperature by controlling the wood screw speed and the fan speed.

Hey Brad, you’ve got 3 great grills there. Rec Tec has the edge on Pellet quantity. I like the build quality and support on the Grilla a bit better, especially with the extra insulation and updated comp wheel set up. Figure 10 min or so to get to top temps. Just remember to drop to around 300 F temp setting before going into the shut down cycle on any pellet grill if you’re cranking it up to the highest setting.

The argument against bark is that it can cause an inconsistent burn and produce excessive ash. Again, consider a log on a fire. Because they have different compositions, the bark and hardwood burn at different rates and produce different amounts of heat. Furthermore, bark doesn’t burn cleanly, it creates more ash than the hardwood. When that ash builds up, it interferes with your grill’s ability to accurately read the temperature, causing large swings. If too much of that ash builds up in the fire pot, it can cut off the oxygen and snuff out the fire.
There’s so much about this grill to love, but one aspect that gets RAVE reviews is the customer service. Rec Tec has pretty much the best customer service in the industry. First off, there’s a 6 year warranty, meaning, they expect their product to perform. But in the unlikely case that you have issues, their customer service is incredibly fast to respond, is available even on the weekends, and believe it or not, the owners even provide their cell phone numbers so they can help you through a problem when you’re stuck. Incredible!

Rubbery skin has very little to do with the type of heat (direct vs indirect). Rubbery skin is a result of too low a cooking temperature. Take your smoker/grill or whatever you use and get the temperature in the mid 400’s or even higher and you will get crispy skin. One thing though never let the internal temperature of your bird get over 150 or you’ll have crispy skin and dry crunchy meat too. Take it off the grill and let is rest a full 30 minutes. Best bird you’ll ever eat no matter which grill, smoker, 50 gal barrel, etc you cooked it on.

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