Generally speaking cheap grills are not made with quality materials. While the outside may look good, often times you will find the guts of the grill are made with lower grade metals. This of course affects functionality and longevity. If the inside of the grill isn’t made using quality materials you will literally burn through it over a certain period time.
From the second I ordered the YS640 to the day it arrived the service and dialogue with ATBBQ was first rate. They actually care about the customers service experience! One word of caution for anyone thinking about buying this beast. Make sure you have someone strong to help you unload it off the pallet! My neighbor was amazed at the heft and build quality!
At present, pellet grills are mainstream products, with pellet refills filling the market versus having to find timber, sticks, and charcoal to start a fire (since these pellets are made of sawdust, it’s easier for them to cast fire and completely combust into smoke with minimal residue).  Old school pit masters dislike this product mostly because it’s too easy to use, like a microwave versus an oven.
Sometimes, the ideal pellet is something that costs a little over $1 for quality but you can still save money by buying them in bulk (like in 40 pound bags). Half a pound of pellets per hour is consumed on the smoke setting that’s about 175° Fahrenheit. Meanwhile, you can burn 2.3 pounds of pellet within an hour by setting the temperature at 450° Fahrenheit (this is an average on many of the pellet smokers mentioned above).
As the launcher of the pellet smoker trend, it’s only natural that the innovative Traeger Pellet Grill Company would perfect its pellet grill technology and come up with some of the most affordably priced smokers around costing $300 upwards. It’s the Ford Motors of the pellet grilling world and many a pellet griller on the market to date owes the existence of their industry to this one company.

I recently purchased a a Smoke Hollow pellet grill from Sam’s. Seems like quality is good and it was recommended by a friend. Temperature control has issues. I called for customer service a couple of times and they sent a new thermostat. Still can’t get temperature to to hold at setting. Am I missing something? Told to start and let preheat for 10 minutes and then move to desired temperature. Tried setting new thermostat at 190 and let it go for 15 minutes and it was back at 230 when I checked it. Any suggestions?
My wife purchased this cooker for me for Christmas three years ago when I was working on the road. I had been a gas man for years and had converted to charcoal with great success and enjoyment. I built a UDS smoker and was really getting into the slow smoking with better temp control. Then my son ratted on me and told my wife that I had been drooling over a Yoder Pellet Grill. She surprised me to say the least as I would have never bought this unit myself. I've had several cars that cost less than this smoker! Wow. In person, this grill is build by people that love their job. The smoke flavor compared to a Weber kettle is more delicate than harsh. Temperatures are very even across the grill with warmer sides within an inch of the body of the grill. Being able to start it in two minutes and get to cooking in ten is very handy. Being able to run downtown without worrying about the temp is awesome. I've had it get a little lower than where I had set it, but not by more than 15 degrees. It has great reliability in any weather. We live in northern Montana and this thing just does what you want it to do. Great for making jerky, slow smoke, grilling, and baking. Wood fired cookies are one of our favorites. I've smoked cheese on it during the dead of winter at -15 degrees. Bacon...wow. If you have never had slow smoked bacon I feel sorry for you. Don't worry about not liking this unit after the purchase. I've thanked my wife more times than I can remember and I've received just as many compliments back from everyone who has sampled the food. Great job Yoder!

The grill is plated with beautiful stainless steel that gives the grill a refined and impressive look. The huge cooking area includes 570 square inches of surface area. That’s enough to hold 20 burgers or 4 rib racks! It also contains a second warming rack and bottom shelf that provides the grill stability and extra storage. This version comes with a sear box that can reach temperature of up to 900 degrees Fahrenheit, which caramelizes your food. There’s a cheaper version without a sear box that costs around $200 less if a sear box isn’t a necessity for you. Additionally, the legs are built with extreme thickness giving the grill a grounded base. The caster wheels add portability to the grill so you can find that perfect place in the backyard.
Hey Jimmy, thanks for commenting here about your experience. I’m sorry to hear your experience was less than optimal. I have only cooked on the Traeger pro models. I do know that it is good practice to vacuum out the burn pot after cooks of a few hours or more. Not sure this was where your problems were initiated. Did you contact Traeger support? If so, what was their response?
Many of the models require you to clean them up for 30 minutes because you have to take out the gooey deflector plate and the greasy grates in order to scrape them off and wash them until they’re shining. Careful cleaning is required when the grease and carbon are covering the deflector plate. The easy-clean grills typically make the parts more accessible but the amount of cleanup remains the same.
This little smoker is just right for people who want small capacity and/or need a compact device for their condo patios; and despite its small size (or, perhaps, because of it) it's also one of the best pellet smokers for the money. Many of our readers who already have other outdoor cookers like to add Davy Crockett to their lineup, especially if they have everything but a pellet smoker.
I purchased my first Traeger Grills over a year and a half ago and now I am on my third grill. I have had the most amazing experience grilling, smoking and baking. I do everything on my Traeger. It accurately holds the temperature, starts up automatically and has convection which cooks my food evenly and thoroughly. I recommend this grill to anybody who’s looking for a amazing cooking experience with little effort and really likes to show off to their friends how good their food tastes. My favorite part is being able to walk away from the grill and not have to babysit it so I can do overnight briskets without even checking them. I love it.
The best pellet grill smoker has the benefit of being easy to light and easy to use. With a pellet smoker, you put the pellets in the hopper, light the heating unit, and you don’t have to worry about it. Conversely, with a charcoal smoker, you have the struggle to light the charcoal, and then throughout the entire cooking time, you need to check the backup on the unit to make sure that it’s functioning properly.
The Tailgater 20 Series Freestanding Grill is one of the best wood pellet grills from Traeger for those who like to cook away from home. It’s small and lightweight enough that you can load it in your car for tailgating before the big game, cooking while camping or grilling at the park. The ash bucket collects all ash created, which makes cleaning up before heading home easier.
Camp Chef has already been mentioned several times on this list. It's a venerable company that makes up in quality what it lacks in the name recognition of a Traeger or Weber. Their Deluxe Pellet Grill is built to reach and hold ideal temperatures for smoking. An internal system syncs pellet delivery to temperature instead of simply feeding in fuel when it begins to run out. This ensures a clean, consistent cooking experience. A removable ash can makes clean-up a snap as well.
Now you can control your grill with wifi using the iOS or Android app, so you can attend to other cooking or put your feet up and relax. This grill can use either 110v or 12v and includes adaptors for three different power options. It has legs that fold for transportation, and double as handles, making this ideal for tailgating as well as home cooking.
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love your article and got lots of good info from it….i do have a question tho that i didnt see an answer to…..do pellet grills have to use just pellets?….i have 3 acres full of oak branches that could be shredded. my question is can a pellet grill use home shredded wood chips to burn and cook with or is it mandatory that the fuel be in the pellet state?….would be great if i could find a good use for all these fallen branches….


We all know about Davy Crockett and Daniel Boone, but Traeger is the true pioneer of pellet smoking. This company introduced the first pellet smokers, and it remains the best-known brand, although competition is growing. There's nothing fancy here. Instead of a touch-pad controller, Traeger employs an older-style digital dial controller. No WiFi or meat probes; just no-frills schmokin' from the industry leader.
If you’re looking for a cheaper charcoal smoking experience, go for a charcoal or a bullet smoker. If you’re looking for everyday cooking, you’d be better off with a griddle or a gas smoker. But if you really want to get the best of all of them, dedicate your life to grilling of all sorts and if you are not afraid to spend a little more, then pellet smokers are definitely for you.

All the talk about made in China...... well it could have likely been made anywhere and inside the hopper it says "Tested". Well the LED display does not work correctly, i.e. not all the letters have all the LEDs light up to correctly state the temperature. The frame had a crimp in it on the front and when I closed the lid, it cam down crooked. It was not put on square with the grill. The warranty says that defective parts will be replaced, but the defective part has to be returned, pre-paid by me. That is B.S. This adds to my cost of the grill. Unless they pay for the return of parts, then it will just be fully returned to Amazon.
Access to electricity has its downfalls. First, if the cord isn’t long enough you will need to make sure you have a proper extension cord. Using the wrong cord is a fire hazard. Do the math (watts / volts = amps) and make sure you have the right extension cord.  The smoker is also less mobile, and if it's stored outside it absolutely must have a cover. Electrical components and weather don’t mix.

Right off the bat I could tell this smoker was made in America! While putting it together the holes actually matched up! ATBBQ- beat the 5-6 week lead time and delivered in two weeks out to California. This thing is a beast- the heavy weight I was looking for in a smoker and it has the most consistent temp I have ever had with a pellet grill. I messed up on the first pellet grill that starts with a "T" and should have started out with the Yoder YS640. If you are on the fence or wondering if it's truly worth the cash. All I can say is yes...YES it is. Pull the trigger and order this now- you won't be disappointed. I don't work for Yoder or ATBBQ- I'm just a experienced BBQ'r that could not be happier! Thanks Yoder and ATBBQ,
Up next to find its place in our pellet grill review is the REC TEC’s mini portable pellet grill. It has a 341 square inch cooking surface with 180 degrees to 550 degrees Fahrenheit temperature limit, with 5 degrees increment. But it can easily reach 600 degrees Fahrenheit in full mode. It has a satisfactory pellet hopper capacity and has folding legs. It is great for travel and movement as it is compact and small in size.
As far as backyard cookers go, Pellet Grills are the newest products on the market. With their roots in the 1970’s, these versatile outdoor grills combine the capabilities of a traditional grill, with the wood-fired flavor of a smoker, and even the convenience of a modern oven. The “Pellet” in the name refers to the specific variety of fuel used. These are specially made cylinders constructed of compressed sawdust. The grill is powered by electricity and doles out specific amounts of pellets to maximize fuel efficiency. The primary benefit of these types of grills is their versatility. Wood pellets can be burned at all different temperatures and volumes, making it possible to sear, smoke, or slow cook a whole array of meats in an infinite variety of styles.
Wood pellets that are tailored for pellet stoves or fireplaces usually contain tree barks and binding agents such as glue. When used in pellet smokers, these wood chips can expel some harmful chemical substances infused with the food. But since the dawn of Traeger pellet smokers, different manufacturers have been producing food-grade wood pellets to be used in pellet smokers.
This is a great smoker for beginners who are willing to take the time to understand how pellet smokers work. You can follow the instructions in the video provided on the manufacturer’s website to see how to put it together. It is also great for people who have been pellet smoking for years. It has a huge cooking surface, which is perfect for entertaining large groups of friends.
I am currently using a Bradley Smoker, which is basically an electric oven with a smoke generator that makes tons of smoke, using special Bradley Smoker pucks (of compressed saw dust). A tall cylinder hold a stack of pucks, and the smoke generator pops a new puck into the oven every 20 minutes or so (when the pucks are about 80% burned). Managing temps is not as difficult as a stick burner, but nothing like advertised with these pellet burners (like the Rec Tec).
This is definitely our top pick for a Traeger grill, due to its level of versatility. It can grill, bake, smoke, braise, roast, and barbecue. It is consistent in its cooking, making it ideal for use with large gatherings. Moreover, it is easy to auto-start and has a digital control. In addition, cleaning it is not that hard, as it has non-stick grill grates.
Hey Kevin great article. I too am currently looking for a pellet smoker. I’ve narrowed it down between a Yader, Memphis Pro and the Rec Tec. The Green Mountain did not seem very well built. The wheels looked liked the would break on the first roll and the stainless steel door was flimsy and did not have a good seal. I know the Rec Tec has a 6 year warranty. Do you know how long the warranties are on the other two?

As both a fuel source and flavor enhancer, wood pellets can affect everything from how well your pellet grill performs to how good the food tastes. And while one might assume that because all wood pellets look alike that they’re all the same, which pellets you use can make a big difference. These 6 tips will help you choose quality smoker pellets that will keep your pellet grill performing its best and producing great wood-fire flavor.
What are your thoughts about the Kalamazoo hybrid grills? From what I’ve found online, you have the choice of gas, charcoal and wood for cooking or combinations of all. I have no first hand experience with Kalamazoo but it seems very versatile? At the moment after a month of researching, I’m leaning towards a Mac/Yoder or a Webber spirit & egg or a Memphis….so in other words, I’m no closer to a decision than when I started. I currently have a 9 yr old treager that won’t break, seriously, I’ve only repainted once with rustolium….dang thing won’t break so I can get a new toy. I sear in a skillet in the kitchen. My treager has the smoke/med/high switch and I want more control, I’ve maxed what I can do and it’s a challenge in cold weather and wind but it was a great start when they were made to last, more than got my money’s worth. I cook at all levels from smoking to grilling. I do love pellets and don’t want an egg but enjoy the food as much as the process of preparing it. Ok probably to much info but money aside, will you list your recommendations of what you think is best for me?
Over time, as other companies started entering the scene, the designs saw some massive improvements. Later, the firepots were brought closer to the hopper, reducing the distance the pellets had to travel to reach it. This move reduced the probability of a pellet jam. Later, more features began to be added to these grills to further improve the reliability, safety, and convenience.

How much food are you going to smoke? This is important because some of the top pellet smokers are relatively large. And if you’re not looking at smoking a lot of meat, you might purchase a unit that’s too big. Conversely, if you buy a unit that’s too small, you are going to be frustrated because you’re going to make some delicious meat just not as much as you need.
****Update 12/2014: So I finally found something negative to report. Today I was cooking 2 pork butts and a brisket and discovered that this grill does not do well with wind on a brisk day (It was 45 degrees here today). When set at 250 degree, the smoker could barely make it up to 190 degrees. I was able to bypass the problem by throwing a cheap moving blanket over the grill (an $8 fix) but I think it's worth noting.
The first name to kick start our list of the best pellet grill review is the Camp Chef PG24 Pellet grill. It measures 45 inches by 21 inches by 51 inches, in dimensions. This pellet grill weighs 127 pounds and capacitates a 550 cubic inch cooking surface. It has a removable upper rack, and it comes with a stainless steel food probe. Camp Chef PG24 Pellet grill comes with an LED digital temperature control system, and has a patented down cleaning system. It can provide temperatures from 160 degrees to 500 degree Fahrenheit, and has an internal sensor.
Pellet grills are every lazy man’s dream appliance. These grills need absolute zero to minimal maintenance. You just need to lightly wipe through it after every use, and maybe thoroughly clean it 2 to 3 times a year! All pellet grills now come with a drip pan that catch the accumulating oils that drops from the food. They are also made with good quality raw materials that enable them to withstand the outdoor atmospheres all year round. If this does not entice your lazy bones, no other appliance will, and that is a fact. Period!
I am currently using a Bradley Smoker, which is basically an electric oven with a smoke generator that makes tons of smoke, using special Bradley Smoker pucks (of compressed saw dust). A tall cylinder hold a stack of pucks, and the smoke generator pops a new puck into the oven every 20 minutes or so (when the pucks are about 80% burned). Managing temps is not as difficult as a stick burner, but nothing like advertised with these pellet burners (like the Rec Tec).
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