Hey Kevin great article. I too am currently looking for a pellet smoker. I’ve narrowed it down between a Yader, Memphis Pro and the Rec Tec. The Green Mountain did not seem very well built. The wheels looked liked the would break on the first roll and the stainless steel door was flimsy and did not have a good seal. I know the Rec Tec has a 6 year warranty. Do you know how long the warranties are on the other two?

Got the Traeger Pro grill. I was so excited after seeing all of the commercials, unfortunately once I got it together it did not work. No heat on the glow rod no fan nothing. The only thing that worked was the auger and the front panel lights up. Called customer service spent 2 hours on the phone for them to tell me what I already knew they did not work. I told the man on the other end of the line that if it could not work out of the box I did not want it, he stated no returns. Now I am stuck with it. He says, "I will send you the parts needed you can replace them."
Good info, but it’s missing something… the cost to use. I’ve been looking for a long time to get into smoking. I have only ever used a propane setup for grilling. My main quesion is the cost to use propane vs charcoal vs pellets. I’m very interested in pellet smoking AND grilling. A couple times a week my wife and I will grill some chicken breasts or steaks. Can you breakout an approximate cost comparison to run the different methods? Appreciate it!
The MAK 1 Star General boasts our favorite digital controller: It's highly programmable and easily accessed via the internet from anywhere in the world. Made entirely in the USA, the 1 Star General is solid-feeling, with a heavy-duty powder coat. The hood is a rolltop, meaning that, unlike a lot of its competitors, the 1 Star doesn't need much rear clearance, and there's plenty of room inside. An optional upper grill grate adds 190 square inches of cook surface. Our only criticism: Not only is it built like a tank, it kinda looks like one, too.
Hi there i want to recommend the CAMP CHEF pellet smokers you get the bang for your buck with these smokers i know a lot of you out there are turning up your noses but these smokers have all the extras at a very good price well under a $1000 customer service second to none you get the pellet clean out in the hopper they have a ash tray under the body you just pull a lever and all your burnt ash is cleaned out digital temp for the food digital temp for the chamber lo smoke and high smoke setting and it goes up to 500 degrees at 25 degree increments mine coast me $359 out the door includes shipping it dose a wonderful job holding the temps with a 10 to 15 degrees swing i bought mine at CAMP SAVER.
You want your smoker to retain heat and to maintain a constant temperature. If you purchase something that’s inexpensive, yet made with a thin metal, you’re going to regret it because you’re going to be constantly fighting with the temperature. You could purchase the best smoker pellets, but if you don’t have a high quality smoker, it is all for not.
You are worried about flare-ups: When grilling fatty types of meat on a propane grill, you run the risk of having flare-ups, where the flame gets too high and too hot, burning the meat. You have to keep a close eye on the propane grill to guard against them. But with the Traeger grilling system, the even distribution of the heat and the indirect heating system prevent this problem.
Who says bigger is always better? Our fourth contender to make it to our pellet grill review is the The Traeger TFB29LZA Junior elite grill. This petite pellet grill has been specifically designed to meet the needs of small households. Its small body makes it ideal for travelling and tailgating. It features a 300 square inch cooking surface. This pellet grill weighs just 60 pounds. You will get an LED digital, multi-position thermostat that comes with a 3 year warranty.
Pit Boss have made this heavy duty beast as a semi-professional pellet based smoker, and it shows. It’s absolutely massive, with a colossal amount of cooking space and a lot of tech that makes using it a serious pleasure. It’s actually probably too big for most households, but if you need the most cooking space possible, this is the biggest on our list.

Got the Traeger Pro grill. I was so excited after seeing all of the commercials, unfortunately once I got it together it did not work. No heat on the glow rod no fan nothing. The only thing that worked was the auger and the front panel lights up. Called customer service spent 2 hours on the phone for them to tell me what I already knew they did not work. I told the man on the other end of the line that if it could not work out of the box I did not want it, he stated no returns. Now I am stuck with it. He says, "I will send you the parts needed you can replace them."
Despite often being called “pellet grills,” they still cook via indirect heat, as opposed to flame, and are better seen as a smoker. They’re excellent for smoking briskets, chicken and turkey, salmon and other fish, but maybe not for steaks, as you won’t be able to get the same crispy, browned sear they call for, and that you can get with an open-flame grill.

Cleaning/Maintenance: The grease catcher on this flat top is pretty decent. It is located on the bottom left hand side and all the oil/grease gets caught without anything dripping elsewhere. I usually wipe the grease catcher's orifice down with a paper towel to ensure it does not get clogged up over time. Other flat-top grills have either grease catchers that drip onto the leg of the grill or have them in the back of the flat top which is a little inconvenient getting to. As for cleaning after every use, I use a stainless steel scrapper/chopper to wipe the grill clean after I am done cooking. I scrape everything down into the grease catcher. For saucy foods or foods that might stick to the flat top, I use water when the grill is still hot to scrape it off and send it to the grease catcher. Afterwards, I put a little bit of oil onto the flat top and spread it all over using paper towels to maintain the seasoning before putting the cover on. Total clean-up time and re-seasoning takes roughly 3 minutes.
From boiling brewing frying or whatever the job From boiling brewing frying or whatever the job might be this little stove has the power to get it done. The maximum output high-pressure burner system heats mass amounts of liquid in a hurry and will maintain it at boiling temperatures making it a great cooker for home canning and ...  More + Product Details Close
The first time I grilled something on it -- pulled pork, which takes a long time on the grill -- the fire kept going out on me. My husband called the company, and they said they knew they had that problem. So he told the nice lady on the end of the line that what they needed to do was to add something to the hopper to keep it jiggling just a little so that the pellets continued to go down. "We're working on a solution," she said. "I just told you the solution," my husband, who's a mechanic and loves solving mechanical problems using unusual, but straightforward solutions. His trick? -- get one of those cheap, plastic, clip-on fans and clip it to the hopper, pointing the fan down into the hopper. The fan jiggles it just enough. The air into the hopper "couldn't hurt, either," he told me.
On Tabletop Models: I didn’t include them here because though extensive, this post is more of an overview of a few select makers of Pellet Smokers I think do a fine job with both manufacturing and product support. The one exception is that I did include a link to where you can find the Rec-Tec mini. That’s Rec-Tec’s answer to the smaller, tabletop or tailgating models.
Aside from durability, a well-built pellet grill has another significant advantage: It will perform better. High-quality materials and good construction allow the grill to retain heat better, making it more efficient and providing better pellet consumption, even in cold weather. Furthermore, it's unlikely that a brand offering a cheaply made grill invested much time designing it to maximize airflow or engineering a control board that can hold a tight temperature.
Ordered Renegade Pro, received it and missing 6 washers to assemble the legs. They are rattling around inside the unit making it unusable. The control knob also sheared off in shipping. Traeger has yet to come up with a solution to fix or replace the unit...disappointed in their customer service. They don't care about customers after they get their money.

The digital controller has a temperature dial (180 F to 400 F), shutdown cycle setting and an on/off switch which is very basic. Compared to the Camp Chef, it misses out on bypass startup button, food probe, feed button, lo smoke/high smoke settings and most importantly access to the fuse. In order to change the fuse in the Traeger, you’ll have to remove both screws on the digital controller and pull out the controller.


Hi Mark – I’ve not personally used the Smoke Hollow Pellet Grill you mention here. The base model pellet smokers I see at stores like Sam’s and Costco are going to do fine for most backyard cooking preparations. I’d look into what the Smoke Hollow folks offer customer service wise. When you buy at the lower end, understand that the unit might not enjoy the longevity or durability of other mid-tier or higher end models.
Now that we have covered the most important criteria to take into consideration when it comes to quality pellet grills, we wanted to share the cost and the value criteria and why we have included this on this list. Now, It is evident that the more costly the grill is, the better quality designed it will be and the better functions it will have. With that said, most grills that are costly have some of the top of the line premiere features available such as high-quality construction that is rust resistant and up to 600sq in. of grilling space.
We have reviewed the best pellet smokers on the market today after doing our extensive comparative research. However, there were some hidden gems that could not make it to our top 10 product list because of one reason or another e.g. due to their high prices, unavailabilities in some regions, and other factors. Also, some just failed to get in our top 10 list only because it was a top 10 list and not a top 20 list. Regardless of the reasons, here are a few honorable mentions that failed to make it to this top 10 best pellet smoker review, but are still worthy in their own rights:
It’s built pretty solidly, which is what you want with a portable system as it’s obviously being moved around a lot more. I’d say it’s similar in build quality to the Traeger Junior Elite, which as a top of the line smoker says all that needs to be said. If something does go wrong, there’s a two year warranty. I’d have liked more, but it’s there, and that’s good enough.

Do you enjoy hassle and stress-free living? If you want to enjoy the juicy smoked BBQ ribs with your friends and family without feeling disturbed, then the automatic smoker is the top choice for you. The automatic smoker, a pellet smoker, makes for an ideal choice. Do you know why it has it has earned the reputation of the best among all the easy to use smokers? You will find the automatic features incredibly easy to use and this convenient product’s simplicity stands out.


Worst purchase of a product that I have ever made. After same issues the first and second cookings, I will use my good ole Brinkmann smoker from here on out. Shuts off with errors and after setting it on 250 will climb to over 400-450 degrees. They say you can set it and forget it, but I'm afraid that my home would burn down if I was not here watching over this junk. When you call customer service same old story. Take everything out, clean firepot put it all back together, then fire it back off. Take your screen out of pellet box and rake them. If you want to smoke meat you don't want to do this every 20 minutes or so. I gave over 600.00 dollars for this and have no more than 50.00 in my Brinkmann. Please read all problems with these before wasting your money!!!
Hey Jay – Yoder makes a great product. Price not being an option, I’d probably go MAK, Memphis Pro (I go back and forth between the two personally!), then the Yoder. I’ve heard good things about the Louisiana pellet grills, just haven’t featured them here so haven’t done a lot of in-depth research. I’m inclined to rate it below the ones I just mentioned – but not by tons. I will say that if American Made is a factor, MAK, Memphis, and Yoder are a go there.
I use to have a charcoal/wood fired smoker and it was a nightmare maintaining temperature especially on a long brisket cook. Instantly I've fallen in love my YS640 coupled with a fireboard. You literally set the temp load it up and walk away with no stress or worries about maintain temperature. It provides great smoke flavor too. Yes it is an expensive purchase but that is because this thing is built like a tank and will last for decades.

According to Bruce Bjorkman of MAK, his cookers use about 1/2 pound of pellets per hour when set on "Smoke" (about 175°F). At 450°F, the high temp, they burn about 2.3 pounds per hour. This is about the same average as I have experienced on a variety of pellet eaters. The burn rate will vary somewhat depending on the outside air temp, and how much cold meat is loaded in the grill, but cooking load should not have a major impact. Cooking pellets run about $1 per pound depending on the wood flavor, brand, if you get them on sale, and if you have to pay shipping. As a point of comparison, Kingsford briquets list for about $0.75 per pound, but they don't pack the same BTUs because there are fillers. I usually buy 40 pound bags of BBQr's Delight pellets from BigPoppaSmokers.com for $45 and shipping is free to IL. That's $1.13 per pound. That means that if I cook a slab of spareribs for six hours at 225°F I will probably burn about 4 pounds at about $4.50. If I put 8 slabs in there in rib holders, and allocate 1/2 slab per person, my cost for 16 people is about $0.28 each. If I grill a mess of chicken parts at about 325°F for about 1 hour, I will use about 1.5 pounds of pellets for a cost of $1.70.

WOW, that’s all I got. What an amazing piece of cooking equipment. I’ve owned mine now for a little over a year, and to be honest, each time I use it, I learn something new about it. I’ve cooked on Traeger’s and owned several Bradley smokers. But nothing compares to the versatility of the Yoder. This thing is well made (its heavy) and it cooks flawlessly. The worst thing about it is the need to empty the ashes, and it’s not that big of a deal. I will say, invest the money and buy the heat diffuser with the access door. It makes removing the ashes so much easier. Ask yourself this question, how many different flavors of propane can you use on your grill. Because with all of the different wood options for this, it’s almost limitless. Make the investment, you won’t be sorry

In some ways, it’s surprising that something so small could be the culprit behind so many problems on a hi-tech cooker like a pellet grill. Then again, pellets are your grill’s fuel and using bad pellets is like using subpar charcoal in a kamado, and it can cause the same problems—too much ash is produced, making it hard to hold a steady temperature and snuffing out the oxygen supply to the fire.
The control panel is simple, uncomplicated and easy to use, no codes of crazy steps to remember. Turn the switch on, set the temp once it lights and you are ready to go. On the outside the controls may look simple but behind the scenes it is working to constantly monitor feed rates and temperatures to lock into your set temperature as close as possible. The longer you cook the smaller the adjustments , making this one of he most consistent cookers on the market.
4 years ago I made a 700 hundred dollar mistake a bought a China made grill it never worked right from day one. My wife suggested that I should replace it. I decided I wanted a us made grill after seeing the yoder series and all of the great reviews I couldn't wait for it to arrive.so glad a bought the ys640 works like a dream, any one reads these reviews and buys another grill you have made a mistake
Is it food quality? All of my foods are the best I have ever grilled. The ribs are nearly falling off of the bone, yet still moist! In the past, if I tried to get them to that point, they would have been very dry. All of my meats have been moist with a lightly smoked flavor. My breads perfectly crusted on the outside, moist inside with a perfect crust!
The real innovative feature of this monster pellet grills is that with it can be divided into two independent grills or opened up into one that can accommodate a whole hog (though a rather small one). The best part of this is that it can be a 600 square inch pellet grill when it needs to be or a 1,200 square inch grill when it has to be. For the person who might need to do a lot of cooking once in a while, this is a very good option. With two pellet controllers, mounted on opposite ends this pellet grills has all the versatility imaginable.
I also was a certified KCBS judge but never judged at an event. Their judging system was flawed in my opinion because if you truly follow their system it is possible that them best tasting piece of meat might not win. In cutting horses (not a judge but read all the rules as I showed a fair amount back then) you were always supposed to judge the best overall horse to win. I asked about leaving a process to make sure the piece of meat you feel is best to win and was told absolutely not you have to judge presentation points, tender points & etc. and not place based on your opinion of the best piece of meat! Not that KCBS is a bad organization, it’s rules didn’t fit my thought process. Passed their class and got the t-shirt just never agreed, was always a spectator.
As far as size goes, bigger is usually better when it comes to pellet grills. A large hopper means a longer time you can cook without needing to refill your fuel source. A bigger grill size means more room for a variety of meats or side dishes. Look for at least 700 sq inches of cooking space (that can include the upper rack as well – remember, pellet grills work like convection ovens.)
160ºF up to 500ºF temperature range for slow smoking to grill (25,000 BTU). Stainless Steel meat probe measures internal food temperature. Simple Ash Cleanout System (patented).Smart Smoke Technology. Stainless Steel fire box. Digital controller automatically maintains cooking temperature. Grease Management System. Blue LED digital temperature display..Bottom utility rack. Large, heavy wire grilling area dimensions: 19.5" x 22". Included warming rack provides (570 sq. in. total cooking surface).
The SG and ZG are not exactly the same though. Just from the pictures I can see that the bases are different. The SG has L-shaped legs and a bottom shelf while the ZG has square legs that are larger than the DLX legs but no bottom shelf. There were also different specs for many features. I took a picture of the ZG spec sheet at the store and compared it to the SG specs on the website and there are slight differences in capacities. For example ZG 3778 cubic inch - SG 4859, grilling area ZG 776- SG 811, hopper volume ZG 18 lbs - SG 22, ...
So, when their patent expired in 2006, large companies capitalized on that one and Traeger began facing cut-throat competitions. Within two years, a few companies had already begun producing some of the best pellet grills with more advanced designs and features. By 2014, around 27 companies had already penetrated the market and newer brands were coming out almost every month. Now, with so many companies already in the market, some of them are creating strategic alliances with other brands producing different grilling equipment.
This is the single main advantage of a pellet smoker. Unlike charcoal, gas or wood fired smokers you don’t need to do anything with fuel except make sure it’s full when you start. This means no more having to go back and check fuel levels, no fluctuating temperatures, no spending ten minutes setting up charcoal and getting it at the right temperature, and no random heat variance giving you oddly cooked food ’cause you set it all up wrong.

I have used a pellet smoker for about five years, and looked at, or used, many different brands. I have added auxiliary smoke generators, and tried almost every way possible to create authentic BBQ on a pellet smoker— It can’t be done. When the vendors, or users, refer to subtle smoke they mean virtually no wood flavor. Do yourself a favor and try a simple test: go to a really good BBQ joint, or BBQ competition; try some of their Q and then compare it to pellet meat. There is no comparison. I wanted the pellet unit to produce good Q in the worst way because of the ease. You cannot duplicate the smoke created in a wood, or wood/charcoal firebox with compressed sawdust. It pains me to say it but it is true.
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