The best pellet grill smoker has the benefit of being easy to light and easy to use. With a pellet smoker, you put the pellets in the hopper, light the heating unit, and you don’t have to worry about it. Conversely, with a charcoal smoker, you have the struggle to light the charcoal, and then throughout the entire cooking time, you need to check the backup on the unit to make sure that it’s functioning properly.
You want a set-it-and-forget-it option: Traeger grills work best when they’re allowed to cook and smoke the food over long periods of time. As long as the system has fresh wood pellets in the hopper to feed the fire box, it will be able to maintain a steady temperature. So you can set up the grill and then leave it for half an hour, a couple of hours, or even longer, something that’s difficult to do with other grilling systems.
I have owned my YS640 for about 9 months now. Before I bought this I researched smokers/grills for about 2 years because I had very little experience with them & cooking in general. With the help of a few good websites I have produced some great food. There is a ton of room to cook on & the heat stays pretty much where you want it. Only a few issues I have had is that where the stack mounts to the side of the grill it drips. I did have a scratch on mine from the shipper & when I called about it I was sent a can of matching high temp paint very quickly. One thing that I like the most about this smoker is it is heavy. You can tell that this thing was built to last.
I always encourage consumers to get to know a little bit about a brand and company before purchasing a product from them. What differentiates a smart consumer from a consumer is preparedness. Get to know about the company history, its commitment to consumers, its consumer service, after-sales services and warranty. It is also a great idea if you can go through consumer ratings and reports the company’s pellet grill review before buying it. Do not just fall for intelligent marketing and chic packaging. Get you facts checked; remember it is your hard earned money on the line.
Pellet cookers usually have an auger or another feed mechanism that pushes the pellets into a burn pot typically about the size of a beer can ripped in half. An igniter rod sits in the bottom of the pot and when you turn on the grill it glows like the element on an electric stove. As the pellets ignite, a fan blows to feed them oxygen, and the igniter shuts off. The Traeger L'il Tex, an inexpensive model, draws 300 watts an hour while the igniter rod is on in the first four minutes, then it drops down to 50 watts an hour for the duration of the cook session, less than a standard light bulb.
Thanks for the quick response and advice. I see a pellet pro hopper assembly is around $250 compared to the Memphis pro at over $2000. I didn’t realize that drafting isn’t important for the sake of temp regulation but what about how the smoke travels from the firebox towards the meat? I also would like to include an element of humidity, is simply putting a pan of water in the cooker or is there a better way?
The “Smart Smoke” controller goes from 160-450F, with an internal sensor and electric auger maintaining that heat. The hopper holds a good 20lbs of pellet - enough for 10-20 hours of smoking. And it’s built from a sturdy stainless steel that feels solid and looks fantastic, with locking caster wheels keeping it secure while in use. It’s also backed up by a 3-year warranty.
Similarly, online retailers like Amazon add to the cost of your products as well. When you order from Amazon the manufacturer has to pay a hefty fee to Amazon, even if the manufacturer of your grill ships it to you directly from their factory. So, while the grill may ship to you directly, Amazon usually takes around 15% of the total price, meaning that the manufacturer has to factor that cost into their margin as well.
Rec-Tec has a strong following, and – as with the rest of the pellet grills in this review, will do you right. They’ve recently gone to an all black (no more red) look with their newer models. Though, you can probably still get the red. They have the most pellet holding capacity of any other grills pretty much, so that might be a plus for you. Getting temps back down is pretty fast… 5-10 minutes or so. I’d consider reverse searing, so long as your steaks are 1 and 1/2 inches or more. Thinner cuts won’t work. So, basically – you get the steak up to around 125-35 at around 225-250 F. Wrap it in foil. Then, crank your heat up to the highest setting, remove your steak from the foil, and sear it off on both sides to your desired doneness level. This limits the amount of grey – making for a more uniform pink from the top to the bottom of the steak.

I’ve been grilling and smoking for many years and throughout all those years I have burned through many expensive grills. Four years before I purchased the 640 I got on the pellet smoker wagon and started my research. Finally when my daughter was getting married she ask me to cook for the wedding and gave me the perfect excuse to finally get a smoker I wanted. So getting back to the research and after 3 months of comparing I settled on the YS640. I wanted a grill, at my age, to be able to pass down to one of my kids. It was big investment but like I’ve learned in life, you get what you pay for “most” of the time. I have had this grill now, September 2018, will be 4years now. I have no regrets and would do it again. I’ve had some minor corrosion issues and after an email was promptly sent the matching paint to clean it up. I spent the time to do it right and today, a month later, today my grill looks brand new. Honestly nothing like this can be left to take care of itself. Maintenance like anything else is required. But I know this will most likely be my last grill. Thank for a great product and great follow up service. Smoke Shack.....
I do have a question for you that i didn’t already find answered… How important do you feel a pellet release option is for a pellet fed BBQ? I have only found 3 models that have it; Traeger, Cabela’s Pellet Grill, and Camp Chef. It seems to me that this would almost be a must to make things easier to clean up when done smoking. What are your thoughts on the pellet release, and then your thoughts on these 3 pellet grills.
Traeger wood pellet grills pack big hardwood flavor, from sweet cherry, to savory mesquite, into everything you grill, smoke, bake, roast, braise, & BBQ. Traeger’s wood pellets are made with 100% pure, natural hardwood giving you authentic flavor and nothing else. Grilling has never been easier—just set it and forget it and let the Traeger work its wood-fired magic.

This smoker comes with two cooking settings: hot and fast, and low and slow. Its Digital Elite Controller makes setting the temperature a breeze — all you have to do is turn the dial to your desired temperature, and you can leave it for the rest of the cooking process. This smoker can reach the temperature of up to 450 degrees Fahrenheit. The digital display on top of the grill lets you monitor the heat conveniently.
So how do you know which are good pellets and which aren’t? It’s not easy. There are plenty of problematic pellets on the market that have glowing online reviews but which we know cause issues. Quality pellets usually cost in the neighborhood of $17 to $22 for a twenty-pound bag. If you see a price on pellets that seems too good to be true, there’s probably a reason for it.
Although pellet smokers already have their own custom-made wood pellets with different flavor and blends, if you choose to moonlight your smoker as a charcoal smoker for some reason (maybe for a different experience or a cooking experiment), you can use it as a regular smoker using wood chips. Under such circumstances, it’s going to be worth learning a bit about the types of wood chips out there.
Fast forward to today.   Finally got my new Traeger running again.  Had an issue with the smoker temperature.   So I called the toll free Traeger customer service line.   Low and behold, who answers my call at Traeger customer service?  Frank!   He is still nasty and ended the conversation with "Hopefully you do not burn your grill up again!"   Nice guy!   Dude, being a smart aleck didn't exactly earn you any points.  You should be ashamed of your self!
The initial design by Mr. Traeger consisted of a “classic” drum barrel shaped grill design with a chimney on top. Instead of the firebox, the grill contained a pellet hopper. It used a fan to distribute the heat evenly over the pellets. Unlike the modern pellet grills, the original design didn’t include any auto-ignition features and the pellets had to be lit manually.
You want even grilling: One of the downsides of using a charcoal grill is ensuring that the entire grilling area is evenly heated. Spreading the charcoal evenly and avoiding hot spots is difficult. Traeger’s pellet grilling system overcomes this problem with a fan that evenly distributes the heat throughout the grilling area, much like a wood-fired oven would have.
Hey Tom! First, thank you so much for commenting on this article. I hope it’s proved useful to you and helping you make your pellet smoker buying decision. I took a look at the smokers you mentioned in your comment, and they appear to be similar in build to those made by Yoder. I can verify that Yoder does exceptionally good work with both the build quality and the heavy gauge steel Construction of their smokers. I don’t know much about the manufacturing practices of the smokers you mentioned. I do like the fact that their controller automatically dropped down to a warming temperature after your food reaches the programmed temperature setting. That’s a feature that I’ve only seen in higher-priced pellet grills like the Memphis Pro Series that I talk about in this article. However, more grills are starting to utilize this in the programming aspect of their controllers. In any case it’s a great feature. To be honest with you I’m not sure that the auger mechanics are going to be all that different between smokers. I’m sure there are differences, but I don’t feel that they are dramatic enough to offer a distinct selling Advantage for the manufacturer. If you haven’t looked at them yet, you might consider taking a look at the Traeger Pro Series pellet grills. You can’t find it on Amazon, but you can find them at different retailers listed on the main Traeger site. A friend of mine has one major competitions using the pro series models.
The SG and ZG are not exactly the same though. Just from the pictures I can see that the bases are different. The SG has L-shaped legs and a bottom shelf while the ZG has square legs that are larger than the DLX legs but no bottom shelf. There were also different specs for many features. I took a picture of the ZG spec sheet at the store and compared it to the SG specs on the website and there are slight differences in capacities. For example ZG 3778 cubic inch - SG 4859, grilling area ZG 776- SG 811, hopper volume ZG 18 lbs - SG 22, ...

The Vulcan is a Picnic Time original design The Vulcan is a Picnic Time original design and the ultimate tailgating cooler and propane barbecue set in one. Don't be fooled by other similar looking items on the market. Only Picnic Time's Vulcan features a PVC cooler that conveniently nests inside the compartment that houses the portable propane BBQ. ...  More + Product Details Close
What’s more, as Pellet Grills are electric-powered and regulate their own fuel intake, they are a far more foolproof option than other smokers and grills which may require a large amount of maintenance and care during the cooking process. Wood pellets themselves are also incredibly versatile. Aspiring smokers can experiment with a whole array of wood varieties in order to explore the flavors that each lends to meat.
It also has the standardized dial-in digital control with LED readout (not to the point that it has WiFi like the Green Mountain Grills Davy Crockett Pellet Grill, but still quite convenient). However, it’s rated low on this list because of poor quality control. Too many customers ended up with bad Pit Bosses that have inconsistent temperature control (going all the way to 615° Fahrenheit).
A charcoal unit is going to provide a more powerful authentic smoke flavor when compared to a pellet smoker.Electric pellet smoker reviews show that gas smokers and pellet smokers are comparable in that they both can be set to a particular temperature and left alone. The one advantage that a pellet smoker has over a gas smoker is that with a pellet smoker, you can actually say that you are cooking with wood because the pellets are compressed wood.
The single biggest advantage though, especially for beginning outdoor chefs, is that when you’re paying this much, damn near everything is automatic. As an example, if we look at our number one choice, the Camp Chef PG64 pellet smoker, literally everything can be controlled by the built in systems, so I could grab a friend who’d never cooked anything more complicated than boxed mac and cheese over, give em a five minute masterclass and be confident that the automatic systems would do most of the heavy lifting when it came to getting everything right.
Have you reviewed at all the Grilla Silverbac? If so, does it not make your list because it isn’t as good a quality as those you have picked? I mean, when I look online for reviews of those who have bought them I haven’t found anyone disappointed with theirs, but perhaps they haven’t been out as long to have a track record? I’m so confused at this point as to which to buy with PID or no PID (some say smoke does better without one), thickness of metal, etc.
I would make that decision based upon desired temperature. Very few of the smokers on your list can surpass the 485 to 500 degree mark. You’ll read a lot of discussion about grill grates helping you get into those higher temperatures and that product does work. I would simply pick a smoker that can get to the desired temperature you want like the Louisiana and the Memphis. Both can exceed 500 degrees and both can hit 600 degrees without problems.
I had my Traeger grill now at least a week. Not really satisfied because every time I use it it does good for about a hour then it starts to cool down very quickly. Have to turn it off and start over and over again. This take all day to do this. I should not have to do this all day. Just a waste of pellets. Done wasted a whole bag of pellets. Called customer service. They tell me do the same thing. I think a grill should not do this. The meat I cook sometimes is not cooked. Have to start over again. All of this I have described take hrs. Have to stay outdoor to babysit. This grill should not have to do this. That tell me the grill is not good.
Regardless, it’s worth mentioning the basic types of pellets available on the market to get you started. First there are the hardwood pellets, made from the sawdust from any specific type of hardwood, such as ash, cherry, maple, etc. Then there are different organic hardwood blends: a combination of different types of wood shavings and dust, giving them a customized, special flavoring. For beginners, we’d suggest getting a premium blend, just to be on the safe side (because you can’t go wrong with these). Even then, we’d like to mention a few types of pellets commonly used for different purposes:
You visited your friend’s house and saw his amazing pellet smoker. Now you want one. But you don’t want just any pellet smoker. You want the best pellet smoker that you can afford. Now, you could spend a lot of time reading hundreds of pellet smoker reviews, or you could spend a few minutes going over this comprehensive guide that we have prepared.
Hey Shannon – they all have their merits. Budget dictates a lot. If you’re in the $1000 or under range, Green Mountain and Rec Tec are great choices. Both have developed near cult followings, with GMG a little ahead of the curve on that front having been around a bit longer. I love the Yoders as far as moving up on the price range is concerned. Will last you forever and they offer a solid product with great support. MAK grills are just beautifully made. There’s no other way to put it. The “General” models are superbly crafted. Love that MAK offers built in cold smoking as a capability. Am I helping here or just making things worse? Hahaha.
Hi Joshua – Rec-Tec makes a solid product. I can’t say a bad thing about them. I think you’d be very happy with the Silverbac. Email Shane Draper – Pitmaster for Grilla Grills at pitmaster@grillagrills.com. He’s super quick with responses and can answer all questions re: Grillas. The Traeger pro series is a solid buy as well. You can check them out at Ace Hardware Stores or via stores acting as dealers for the pro model (find these on the Traeger website). I have the smaller Traeger 22 pro model and have been very happy so far. Regarding controllers, my verdict is still out on whether they’re what you need. It’s almost getting to a point where I “want” some temp swing, especially at the lower settings, in order to get a bit more smoke from the cooker. 15 degrees either way on temp is pretty normal. You might find that this is the case, even when controller units “read” steady. Pellet grills all feed pellets into burn pots in cycles. So some swing is inevitable. Hope this helps.
The MAK 1 Star General boasts our favorite digital controller: It's highly programmable and easily accessed via the internet from anywhere in the world. Made entirely in the USA, the 1 Star General is solid-feeling, with a heavy-duty powder coat. The hood is a rolltop, meaning that, unlike a lot of its competitors, the 1 Star doesn't need much rear clearance, and there's plenty of room inside. An optional upper grill grate adds 190 square inches of cook surface. Our only criticism: Not only is it built like a tank, it kinda looks like one, too.
I am a pellet grill newby and a recent convert from the backyard charcoal grill to the Yoder YS640. After a ton of research on pellet grills, I jumped in the deep end with this grill and have won raving Family fans after four grilling adventures. I have never cook ribs...tried three racks using a special rub and several ours on the Yoder...and my wife who isn't fond of ribs was eating the left overs the next day! This grill is easy to use and creates fantastic tasting food. My only regret is that I didn't purchase the grill a lot sooner.
They had the field to themselves for a few years, but the idea was too good to go unimitated, and with the digital age came the electronic controller that allowed Traegers and others to create a system that had a thermostat in the cooking chamber that would tell the fan and auger when to do their thing. Today there are more than a dozen manufacturers making increasingly sophisticated machines.

Hey Pete, first thanks for your kind words. Traeger pellet grills fell off a bit quality wise over the past several years. That said, they’ve hired a new CEO – formerly from the Skull Candy Head Phone company – who brought that company’s valuation up considerably. I see them making moves to get back to their roots… aligning themselves with some of the more well known names in BBQ again. From a build quality, they’re making solid pellet grill bodies using fairly heavy steel. The area I’d like to see them improve on is the controllers they use. Right now, GMG is making great strides in claiming some of the entry level pellet smoker market share away from Traeger. This is due to a superior PID controller, advances in built in Wi-Fi monitoring, and outstanding customer service.
The best thing about pellet smokers is that unless you’re buying the absolute cheapest models, there are no bad choices. In this list for under $500, you’ll find pellet smokers and grills perfectly suited for dropping a few burgers at home use like the Traeger Junior Elite, for throwing in the back of the van and using anywhere like the Green Mountain Davey Crockett, or for cooking whole turkeys when you have ten people round on Thanksgiving, like the Camp Chef Smokepro.

Yoder's Variable Displacement Damper is another unique feature: Essentially, it's a metal plate that may be moved from left to right along the lower smoke box. Positioned all the way left, it concentrates heat directly over the fire pot for conductive searing with optional aluminum GrillGrates. Move it back to the right for even heat across the entire smoke box. Yoders are sold primarily through independent retailers.

My husband used my two cast iron dutch ovens to make corned beef, but neglected to wash out the pots afterward. Needless to say, when I discovered the ruination of the years of seasoning destroyed by the salt brine, I wanted to cry. This product is so much better than using vegetable oil or shortening as I have done in the past. It seals the surfaces well and does not leave a sticky residue. Hope it gets back to at least an approximation of the old coating. Only time will tell.
Similarly, online retailers like Amazon add to the cost of your products as well. When you order from Amazon the manufacturer has to pay a hefty fee to Amazon, even if the manufacturer of your grill ships it to you directly from their factory. So, while the grill may ship to you directly, Amazon usually takes around 15% of the total price, meaning that the manufacturer has to factor that cost into their margin as well.
Pit Boss Wood Pellet Grills are fueled by all natural BBQ wood pellets. The digital control board ignites the grill and allows you to set the cooking temperature from 180° to 500°F. Fan forced convection cooking eliminates the need for a rotisserie and creates a versatile environment for grilling, roasting, smoking, braising, searing and baking. The 820 features a Flame Broiler as standard; this adds the option to grill directly over an open flame when direct heat is needed. The Pit Boss 820 features a large 820 sq. in. total cooking surface: 580 sq. in. main and 240 sq. in. removable upper rack. With complete structural strength and durability, the Pit Boss 820 is made to last.
Remember, you are paying for every little feature, attachments and details on any product. So do not end up paying you inheritance for a feature that you are probably never going to use. Instead, invest on a pellet grill that caters to your needs and has features that will actually enhance your experience when using it. So do not, I repeat: do not, fall for fancy marketing features that sound too drastic.
Just like your kitchen oven, a pellet grill must keep a consistent temperature in order to produce great food. To get tender brisket, the temperature needs to stay as close as possible to 250°F for the entire 12-plus hours its cooking. A pellet grill’s ability to do that is largely determined by its control board, which is essentially the brains of the pellet grill. There are different types of controllers, and their precision and consistency varies. Most can hold a consistent temperature in ideal conditions, but not all controllers can maintain a tight temperature in the cold, wind, and rain.
The rest of the product we reviewed offered 6-in-1 features, but this one surprised us with its 8-in-1 cooking versatility. If an efficient smoker that can do multiple things is what you’re after, then there’s no need to look further. This could just be your top choice! The pit Boss Pellet Grill with Flame Broiler cooks almost all kinds of food with 100% genuine wood pellets. Talk about quality and quantity!
Included meat probes and whether they’re programmable - Not every grill that can accommodate a meat probe comes with the probe. Some require you to buy it separately Also, not all meat probes and the control boards they connect to are created equal. Some are just for monitoring temperatures. Others are programmable—you can actually program the pellet grill to lower the heat when your food reaches its finishing temperature.
WOW, that’s all I got. What an amazing piece of cooking equipment. I’ve owned mine now for a little over a year, and to be honest, each time I use it, I learn something new about it. I’ve cooked on Traeger’s and owned several Bradley smokers. But nothing compares to the versatility of the Yoder. This thing is well made (its heavy) and it cooks flawlessly. The worst thing about it is the need to empty the ashes, and it’s not that big of a deal. I will say, invest the money and buy the heat diffuser with the access door. It makes removing the ashes so much easier. Ask yourself this question, how many different flavors of propane can you use on your grill. Because with all of the different wood options for this, it’s almost limitless. Make the investment, you won’t be sorry
The hopper capacity is the same as the Traeger Lil’ Tex Elite 22, but what sets it apart is the “Pellet Hopper Drain Chute Technology”. So if you are looking to try a different wood or just storing the grill for a long time, then all you need to do is hang a bucket on the chute and pull out the knob to catch the pellets… and before you know, the tedious task will be over, leaving you with nothing but love for your Camp Chef Grill.
If you’ve ever wanted an 8 in 1 wood pellet grill that you can just “set and forget”, then this grill makes a perfect unit for you. It was the best smoker we’ve used in terms of hassle-free use which is why it had to be one of our top picks. Digitally-controlled, this smoker ignites the unit and uses a Smart Smoke Technology™ to heat it up from 160 to 450 degrees F. This pellet smoker comes with 513 square inch grilling area, plus a 2nd cooking rack! While it doesn’t have any auto/one-touch cleanup system, its auto-shutdown feature makes it worth the value.
One huge advantage with pellet smokers is that because of how they work, they’re all generally of a higher standard than a lot of other types of smoker. But just because you’re less likely to grab a bad model doesn’t mean that you don’t want the best, right? There’s still things to think about that make sure you get the absolute best fit for you and your family.
One final word of caution when it comes to pellet pricing.  If you see a price on pellets that seems too good to be true, there’s probably a reason for it. If the pellets you got an amazing deal on creates twice as much ash, doesn’t burn as well, generates wild temp swings and ends up ruining a $65 brisket were they worth it?  What about if that flame out or temp swing cost you a whole pit full of meat and ruined the family reunion the next day?  We are all for saving money as much as anyone, but perspective is key here.  We are in no way saying that great pellets cannot be had for pennies per pound, but we are definitely saying, that if those pennies saved are not on a proven brand that you can trust then it’s probably not a bet worth taking.
The best way to ensure your pellet grill lasts for years to come is to purchase one that's built well and features quality construction. If you're in the store, lift the lid and feel its weight—is it flimsy or made from a heavier gauge steel? Pellet grills aren't like offset smokers, they don't need to be hefty, but they shouldn't feel delicate either. When you close the lid, see how it lays on the grill—are there gaps or is it flush, providing a good seal? Check out the joints, the hardware, and any welding—does the grill feel solid? It should be sturdy and all the joints and seams should fit together snugly, no gaps or spaces for heat to escape.

It’s got built in manual controls, but there’s also the option to download an app to your phone so you can control your smoker through your wifi! Honestly, this really impressed me, and I don’t know why other manufacturers aren’t all over this. Apparently there’s a cloud based app coming out soon so you can control your grill anywhere you can get internet, so you could be sitting at your kids football game whilst checking the status of your post-victory feast! The controls are also fully programmable, so you could for example set it to smoke for 5 hours and then cook for 2, finishing just as you pull up onto your drive.


Hey Dan – I think you’d really up your versatility with a good pellet smoker. Smoke profiles seem to depend largely on the quality of pellets used and then also on the burn consistency of the fire pot. What I mean here is that many pellet smoker users tell me that they prefer models that cycle over faster with frequent temp checks rather than those with longer wait times between temp checks. Cycling faster means that pellets burn more consistently and do not rest to a “charred” state and they “reactivate” This latter problem sometimes results in less than optimal flavor. Yoder smokers cycle very fast and are preferred by many due to this and their thicker metal construction.
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